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We found the following complaints for FORD F-550 SD (2003)

Read complaints for FORD F-550 SD (2003)


Dt:the contact stated that the seat belt locked around his chest limiting movement to the point of causing slight whiplash.the consumer was trying to get a diet pepsi positioned in a cup holder tray.while the consumer was restricted, he had become infuriated with the problem and tried to get the seat belt off and it had gotten too close to a narrow bridge guard rail and the consumer lost control of the vehicle resulting ina $500,000 accident.this incident was placed on the consumers driving record, but should have been considered a manufacturer's defect.the consumer hadbeen driving commercially since 1967 and has not had any major wrecks that causedinjuries.when the consumer returned home, he called fords service department, and they gave him the impression that they were aware of the problem.there was irritation on the top of the consumer's per pictures.since the accident the consumer spoke with some ford explorer and expedition owners that experienced the same seat belt problems and do not wear their seat belts.the consumer assumed that this accident would not have occurred if he did not wear the seat belts but this is against the law.(11/16/05) the air bags did not deploy.*sc

The contact owns a 2003 ford f550 super duty.the contact received a recall notice for the crankshaft position sensor.he took the vehicle to the dealer to be serviced under the recall.the vehicle could not be restarted.the dealer stated that the wiring harness melted and needed to be replaced.the contact asked the dealer if he could see the defective wiring harness and the dealer stated that they threw it away.the repair cost $1,273.35.there were no failures prior to the recall remedy.the manufacturer stated that nothing could be done. The current mileage was 58,201 and failure mileage was 58,100.updated 05/12/08 the failure was an electrical plug. The dealer statedthe truck had a sensor which was not compatible with the new camshaft position sensor.

The contact owns a 2003 ford f-550 sd. While driving unknown speeds, the engine stalled without warning and the fuel tank disintegrated. The float filter and filter were clogged. The contact called a local dealer (vision ford, 1500 s white sands blvd, alamogordo, nm 88310) and was advised to schedule a service appointment. The vehicle was not diagnosed or repaired. The manufacturer was notified. The failure mileage was 107,550.

Watter seperator valve dumped fuel on the turbo causing a fire.

The contact owns a 2003 ford f550 super duty.while driving less than 70 mph, the check engine warning indicator illuminated on the instrument panel.immediately following, flames appeared under the hood of the vehicle.the fire was described as "violent" with flames at least 70 feet high.the police and fire departments were called to the scene and a report was filed.the cause of the failure was unknown.the contact has supporting documentation, including videos and photos.the failure and current mileages were 125,000.

Engine failed and vehicle stopped working.the culprit was the ford fuel tank that had delaminated which caused debris to move through the fuel filter and engine.the engine had o be replaced.the tank had to be replaced. The cost: $10,345.00.additionally, there was a loss of revenue as this vehicle is used for production purposes.ford denied responsibility for any defects of their fuel tanks.with no other choice, we had to pay for the repairs out of pocket.this is a safety issue, as these vehicles are used for commercial usage daily.this is also a financial burden that has been forced onto us unfairly.they need to take responsibility and recall these fuel tanks.

Nar 9-8-03.inoperable throttle problem, several times the engine dropped to permanent idle in traffic.

The clutch fan pulley broke n the consuemr's 2003 ford f550 causing the serpentine belt to come off the pulley and break**ccpart number fd 5c3z 8509/a.the replacement is much heavier.

I have experienced numerous engine failures, of which i have the receipts, on my f500 ford with the 6.0 diesel engine, at a cost to me of over $7,000.at the time of the failures, the engine was only out of warranty for a short period of time.because a diesel should last for a relatively long period of time and should not have these types of problems, i asked ford to cover the bill.in short, ford would not give me the time of day or admit to anything.i am very concerned as i don' t make the kind of money it takes to continually invest in an engine that should still run fine.i have also discussed this with others that own the same engine and have found that the type of problems that i've had are quite common with the 6.0 engine.i have all the receipts and expect ford to take responsibility for what is clearly a poorly built engine.i'm also having trouble with the air conditioner for years and have been unable to find the problem.i await your reply and can send you a copy of the bills and my correspondence with ford.

The contact owns a 2003 ford f-550. The contact stated that the vehicleexperienced a severe loss of power and smoke was coming from the exhaust pipe, due to the unison rings failing. The rings are a part of the turbo charger on the engine and the contact had to have them replaced twice. The dealer stated that this was a known failure and that it was not covered under the warranty. The dealer placed nickel plated rings instead of thesteel rings on the vehicle and the problem seems to be resolved. The failure mileage was 1038 and the current mileage was 9500.

I have experienced numerous engine failures, of which i have the receipts, on my f500 ford with the 6.0 diesel engine, at a cost to me of over $7,000.at the time of the failures, the engine was only out of warranty for a short period of time.because a diesel should last for a relatively long period of time and should not have these types of problems, i asked ford to cover the bill.in short, ford would not give me the time of day or admit to anything.i am very concerned as i don' t make the kind of money it takes to continually invest in an engine that should still run fine.i have also discussed this with others that own the same engine and have found that the type of problems that i've had are quite common with the 6.0 engine.i have all the receipts and expect ford to take responsibility for what is clearly a poorly built engine.i'm also having trouble with the air conditioner for years and have been unable to find the problem.i await your reply and can send you a copy of the bills and my correspondence with ford.

The contact owns a 2003 ford f550 super duty.on september 14, 2008, while driving approximately 35 mph, the vehicle began stalling.the failure persisted for two days.the contact parked the vehicle at his residence and attempted to start the engine the following day, but was unsuccessful.the vehicle was towed to the dealer and they stated that the fuel tank delaminated, causing plastic debris to flow through the fuel lines, fuel pump, and fuel filter.as a result, the fuel pump does not pump fuel to the fuel injectors, which prevents the vehicle from starting.the manufacturer stated that the vehicle was not included in a recall; therefore, the contact would be responsible for the repair costs.the vehicle is still in the possession of the dealer and has not been repaired.the current and failure mileages were 73,000. Updated 11/14/08. *ljupdated 11/18/08.

Engine failed and vehicle stopped working.the culprit was the ford fuel tank that had delaminated which caused debris to move through the fuel filter and engine.the engine had o be replaced.the tank had to be replaced. The cost: $10,345.00.additionally, there was a loss of revenue as this vehicle is used for production purposes.ford denied responsibility for any defects of their fuel tanks.with no other choice, we had to pay for the repairs out of pocket.this is a safety issue, as these vehicles are used for commercial usage daily.this is also a financial burden that has been forced onto us unfairly.they need to take responsibility and recall these fuel tanks.

The contact owns a 2003 ford f-550. The contact stated that while driving 55-60 mph, the vehicle stalled. The contact inspected the vehicle and noticed that the fuel tank inner lining was de-laminating and being drawn into the fuel system. As a temporary remedy, the contact decided to de-laminate the fuel tank. The vehicle was not taken to an authorized dealer for diagnostics. The manufacturer was made aware of the failure, but offered no assistance. The vehicle was not repaired. The failure and current mileages were 100,000.

The contact owns a 2003 ford f550. The contact stated that the fuel tank had delaminated and caused the fuel tank to clogged up. The failure also caused the vehicle to lose power and stall while driving uphill. The was responsible for paying $900 to replace the fuel tank since there were no warranties or recalls. The manufacturer confirmed that there were no recalls and offered no assistance. The failure mileage was 75,000.

Vehicle stopped working.the culprit was the ford fuel tank that had delaminated.the tank had to be replaced. The cost: $1600.00.additionally, there was a loss of revenue as this vehicle is used for production purposes.ford denied responsibility for any defects of their fuel tanks.with no other choice, we had to pay for the repairs out of pocket.this is a safety issue, as these vehicles are used for commercial usage daily.this is also a financial burden that has been forced onto us unfairly.they need to take responsibility and recall these fuel tanks.

Fuel tank delamination. Clogs fuel system, and trashes injectors and pumps. New tank, injectors, pump. Clean fuel system. Ford says biofuel, never use biofuel.

I have 2 ford f550 trucks (2001,2003).both trucks with very low mileage (37k, 56k miles).both diesel engines.both have only had either shell or chevron fuel put in them.no bio fuels. The interior of both my trucks fuel tanks are delaminating and causing the various fuel filters to clog with a metallic debris and rust. Ford motor company is blaming the delaminating on the fuel used in the trucks.my dealer (westlie ford, camas, washington) where i purchased these trucks cannot warranty the replacement tanks needed to remedy this problem.this is an epidemic for ford motor company!word has it ford has fixed the problem with the new coating on the new tanks but, i can find no announcement from ford motor company saying so.average cost to replace this tank runs between $1,500 - $2,500 dollars.how many people must die when their fuel systems get clogged by the delaminating particles of the fuel tank and stop dead on a freeway or foggy night? ford motor company should fix this problem!

Dt*: the contact stated while driving at 65-70 mph the vehicle lost power and stopped. This is the fifth time this happened.the vehicle has been taken to several dealerships and each determined the fuel injectors were defective. The fuel injectors have been replaced 17 times.however, after each replacement the problem returns and the vehicle is currently at a local dealership for inspection and repair.

Vehicle stopped working.the culprit was the ford fuel tank that had delaminated.the tank had to be replaced. The cost: $1600.00.additionally, there was a loss of revenue as this vehicle is used for production purposes.ford denied responsibility for any defects of their fuel tanks.with no other choice, we had to pay for the repairs out of pocket.this is a safety issue, as these vehicles are used for commercial usage daily.this is also a financial burden that has been forced onto us unfairly.they need to take responsibility and recall these fuel tanks.

Engine failed and vehicle stopped working.the culprit was the ford fuel tank that had delaminated.the tank had to be replaced. The cost: $2223.41.additionally, there was a loss of revenue as this vehicle is used for production purposes.ford denied responsibility for any defects of their fuel tanks.with no other choice, we had to pay for the repairs out of pocket.this is a safety issue, as these vehicles are used for commercial usage daily.this is also a financial burden that has been forced onto us unfairly.they need to take responsibility and recall these fuel tanks.

Truck was running rough and was loosing power. They replaced the gas tank injectors and a pump. The dealer stated that the diesel was eating away at the liner of the tank. My truck is only 5 years old. It has cost hundreds of dollars to fix. The truck is in the shop right now for same problems no power.

2004 ford super duty w 6.0 liter diesel. Fuel tank internal coating if flaking off. Engine looses power and stops without warning. Most of tank has peeled off which plugs up fuel strainer in tank. Truck was towed and this washed the defective material from the fuel strainer. No codes were detected. This has happened 2-3 times before we caught it. Tank and internal pump were replaced at about 120,000 miles at my cost. I have all the parts. Vehicle will loose power immediately without warning.

The contact owns a 2003 ford f-55o. While driving the vehicle stalled without warning.he was able to pull over to the side of the road-way. The vehicle was towed to a ford dealer and a technician discoveredan internal oil leak from the pump. The repairs were performed under warranty. Several days after the repair an identical failure occurred. A technician from the dealer stated that the fuel tank delaminated due to the diesel fuel. The vehicle was in the process of being repaired. The failure mileage was 101000. The current mileage was 102000.

2003 f550 4x4 60,000 miles, fuel tank has 4 stress cracks, leaks over 2 gallons diesel fuel daily. Fault caused by manufacturing defect, ford states no recall. Tank was soldered, would not hold, replaced with new tank. Defective tank available.

The contact owns a 2003 ford f550 sd. While driving atapproximately 45-50 mph, the vehicle would exhibit excessive shaking and would lose power. The vehicle was towed to a local repair shop where the independent mechanic advised that the inside lining of the fuel tank was peeling and clogging the fuel lines. The manufacturer was contacted but would not assist. The vehicle was not repaired. The vin was not available. The failure and current mileages were 48,000.

Fuel injectors fail causing vehicle to shutdown.

The contact owns a 2003 ford f550.while towing a vehicle at 45 mph, the vehicle shut off without warning.the failure caused a major back up that involved the local police.the vehicle was towed to the dealer and they stated that the fuel injectors were recently replaced.the dealer stated that the failure was due to the fuel injector.the current and failure mileages were 43,500.updated 02-14-08.the fuel module,fuel pump and turbo charger were replaced. Updated

The contact owns a 2003 ford f-550 sd. While driving unknown speeds, the engine stalled without warning and the fuel tank disintegrated. The float filter and filter were clogged. The contact called a local dealer (vision ford, 1500 s white sands blvd, alamogordo, nm 88310) and was advised to schedule a service appointment. The vehicle was not diagnosed or repaired. The manufacturer was notified. The failure mileage was 107,550.

Watter seperator valve dumped fuel on the turbo causing a fire.

The contact owns a 2003 ford f550 super duty.while idling, the vehicle shakes and lunges forward without warning.the vehicle almost lunged into traffic while at idling at a stop light on one occasion.a component was replaced by the previous owner, but the failure still persists.the contact feels that a crash could occur.the current mileage was 47,000 and failure mileage was 46,000.

Complaint:the front axle traverse rod mounting plate that is welded to the front axle on the passenger side is cracking and has in some cases completely broken off.cause:unknowncorrection:replace entire front axle.re-use all hubs and parts.

Dt:the contact stated that the seat belt locked around his chest limiting movement to the point of causing slight whiplash.the consumer was trying to get a diet pepsi positioned in a cup holder tray.while the consumer was restricted, he had become infuriated with the problem and tried to get the seat belt off and it had gotten too close to a narrow bridge guard rail and the consumer lost control of the vehicle resulting ina $500,000 accident.this incident was placed on the consumers driving record, but should have been considered a manufacturer's defect.the consumer hadbeen driving commercially since 1967 and has not had any major wrecks that causedinjuries.when the consumer returned home, he called fords service department, and they gave him the impression that they were aware of the problem.there was irritation on the top of the consumer's per pictures.since the accident the consumer spoke with some ford explorer and expedition owners that experienced the same seat belt problems and do not wear their seat belts.the consumer assumed that this accident would not have occurred if he did not wear the seat belts but this is against the law.(11/16/05) the air bags did not deploy.*sc

Complaint:the front axle traverse rod mounting plate that is welded to the front axle on the passenger side is cracking and has in some cases completely broken off.cause:unknowncorrection:replace entire front axle.re-use all hubs and parts.

- the contact stated that while driving his 2003 ford f550 with a trailer attached(failure mileage 61000) at 60 mph, the track rod hanger brackets failed without warning.the rear of the vehicle began to swing from side to side.the contact had to apply thetrailer brakes to gain control in order to pull the vehicle to the side of the road. The vehicle was taken to a ford dealer who directed the contact to the fontaine modification company.the fontaine modification company supplied the hanger bracket replacement parts free of charge, but the contact had to pay for the labor involved in the repair.

While vehicle was parked a fire started under the hood. Vehicle was totaled.dealership was notified, but did not resolve the problem.

The contact owns a 2003 ford f550 super duty.the dealer noticed that the lug nuts hollowed out the steel rims during a routine inspection.the three rims and rear studs of the vehicle were replaced.the current mileage was 133,000 and failure mileage was 132,000.

The contact owns a 2003 ford f550 super duty.the dealer noticed that the lug nuts hollowed out the steel rims during a routine inspection.the three rims and rear studs of the vehicle were replaced.the current mileage was 133,000 and failure mileage was 132,000.




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