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We found the following complaints for FORD F-150 (2002)

Read complaints for FORD F-150 (2002)


The contact owns a 2002 ford f150. The contact stated that the air bag warning light was illuminated intermittently. The dealer advised the contact to bring the vehicle in for repairs. The manufacturer advised the contact that because his vehicle was not included in nhtsa campaign id number: 11v107000 (air bags:frontal:driver side inflator module) that they would not be able to provide any assistance. The vehicle was neither diagnosed nor repaired.the current mileage was approximately 79,000 and the failure mileage was approximately 76,500. The vin was unavailable.

I was driving on freeway when a car that was traveling in an excess of 80+ miles and rear-ended my 2002 ford f 150. My truck was totaled and my drivers seat back frame broke from right side and none of my airbags deployed. I ended up in the hospital for 3 days. I had a concussion, neck injury, knees and re-injured my back. I was lucky to be alive.

The contact owns a 2002 ford f-150. The contact stated that the air bags failed to deploy after a head-on crash occurred. The vehicle was towed to an independent lot where the insurance company deemed the vehicle was destroyed. A police report was filed. The contact sustained minor injuries and required medical attention. The manufacturer was made aware of the failure.the failure mileage was 105,000.

2002 ford f150 air bag deployed during an accident.the air bag knocked the consumer out of the vehicle completely knocking the and gave him chemical burns.the consumer was wearing his seat belt when the accident occurred.

The contact owned a 2002 ford f-150. While driving approximately 55 mph, the driver crashed into the rear of a trailer that was stalled in the middle of an intersection. The interior of the vehicle started to burn. The fire department extinguished the fire. The air bags did not deploy. A police report was filed. The contact did not know whether a fire report was filed. The driver sustained injuries that required medical attention. The vehicle was destroyed and towed to a tow yard. The failure mileage was not provided.

The contact's father owned a 2002 ford f-150. The contact stated that the vehicle experienced unintended acceleration without warning. While in a parking lot, the vehicle accelerated and spun out of control. The driver struck a curb to avoid crashing into other vehicles in the parking lot. As a result, the vehicle went airborne and struck a telephone pole, but continued to accelerate at a high rate of speed upon touching the ground. The vehicle then drove over another curb and crashed into some bushes. The air bags failed to deploy. A police report was not filed. The driver sustained injuries that required medical treatment. The vehicle was towed and placed in storage. The contact's father no longer owns the vehicle because he is deceased due to unrelated circumstances. The dealer was not contacted. The manufacturer was notified later of the crash. The failure mileage was not available. Updated 9/19/18

Truck hit a tree going aproximately 30-40mph. Trying to avoid hitting a large deer.airbags did not deploy.the treehit in the center front of the truck.the truck was deemed a total loss due to engine damage etc.driver was injured.this is a2002 f150 ford truck with ~24900 miles on it. This vehicle was not involved in any previous accidents.the driver would have been more severly injured if not wearing his seatbelt. Auto shop could not explain why the airbags did not deploy.have been getting the run around from the insurance company as well as the dealership.

While attempting to park my truck in a parking lot during the winter month of january, i had to maneuver over a small snow pile the size of a speed bump. After spinning my tires in four wheel drive on the slick snowy parking lot, the trucks front tires finally made it over the bump from a parked position. As soon as the truck came to a sudden stop on the other side of the bump, both front airbags deployed. Theconsequences of the deployment are that my insurance will not cover the accident because it was a non-collision accident and that the value of my truck now is 6,000 dollars less than it was with air bags. To correct the failure i have contacted ford motor company and have had no such luck in anyone assumiong responsibility for the cause of the airbag failure.

A car made an illegal left turn in front of me, i hit that car doing about 55 mph, after that impact the truck swerved to the right. And i hit another car stopped at a red light. My questions is why didn't my air bags deploy. After doing $12000. Damage and ford is wanting to total my truck.

While driving down a 2 lane road in my 2002 ford f-150 "harley davison" pick-up truck doing the posted speed limit (50 mph), i quickly tried to avoid from rearending a mid-model 1990 ford aerostar passenger van, at a speed between 35-45mph. After impacting the rear end of the van, the air bag(s) on my air bag equiped vehicle "did not deploy". My seat belt was being used. The insurance company and myself had to take a loss of the vehicle, due to the extent of damage done to my vehicle.

My husband was has involved in an automobile accident on july 24, 2004.he was driving a 2002 ford f-150 xl.he lost control of the vehicle and he rolled over several times.the air bags did not deploy.i am very concerned about this situation due to the fact that this was a life-threatening situation.my husband could have had sustained severe head injuries because the airbags did not deploy.

Consumer statedthat her son was driving onthe highway, lost control of vehicle, and had to run off into a ditch.the air bag exploded, and threw son out into the field.the passenger's seat belt was wrapped around his neck. Also,when the air bag exploded and threw son out of the vehicle the air bag module went with him and landed with him.consumer's son sustainedchemical burns.consumer stated that she never read anywhere that theair bag module ejected from the steering when it deployed.

Crash, front impact, 2002 ford f150 pick-up, 4 door, crew cab, larit.vechile was total loss.the air bag did not deploy.this was the only accident this vechile was involved in. Injuries.

Sent email under jpsk8racer. No safety defec tlisted.

The contact owns a 2002 ford f-150. While traveling 20 mph, the frontal driver and passenger air bags deployed without warning. The vehicle was not involved in a crash. The vehicle was neither diagnosed nor repaired. The current and failure mileages were 120,000.

Dt*:the contact stated while driving 30 mph on the highway in stop and go traffic, the vehicle struck another vehicle in the rear and the airbags did not deploy.the contact was wearing a seat belt and no injuries were sustained.there was extensive damage to front of the vehicle; the insurance adjustor deemed the vehicle a total loss.the police was alerted and a report was taken.a manufacturing representative inspected the vehicle and determined the airbags should have not deployed due to the impact and no defect was found.the manufacturer was alerted.

The contact owns a 2002 ford f-150. The contact stated that after being involved in a crash, the driver side air bag deployed and started emitting sparks. The contact did not sustain any injuries and a police report was filed. The vehicle was not taken to the dealer. The manufacturer was not made aware of the failure. The vehicle was not repaired. The vin was not available. The failure mileage was 160,000.

The contact owns a 2002 ford f-150. The contact stated that the airbag warning light would illuminate at any time. The dealer was notified, but informed the contact that there were no recalls related to this failure. The manufacturer was not notified. The vehicle was not repaired. The failure mileage was 42,000 and the current mileage was 46,000.updated 09/21/11*ljthe consumer stated the air bag light started staying on or flashing intermittently. Now, the light stays on constantly. Updated 10/03/11

The contact owns a 2002 ford f-150. The contact stated that when he started the vehicle and shifted into drive gear, both frontal air bags deployed. The contact stated that the air bags deployed when he placed his foot on the accelerator pedal. The contact spoke with the dealer and was told that the air bags were not under warranty and there was no recall, but they would perform a diagnostic test to see what caused the air bags to deploy. The contact stated that the air bag light was not on whenthe failure occurred.

2002 ford f-150 windshield leaks causing damage to electrical system (fuse box and electrical module). Many issue happening including windshield wipers not working and shorting out the airbag deactivation switch. Windshield repair facility states this was a known issue with the priming of the windshields at installation in manufacturing. Also states it might cause a potential for the windshield to eject itself during a rollover reducing structural integrity of the cab. Dealer who identified the problem stated it was not a known issue but research states otherwise as well as a letter from ford to the dealerships explaining the issue - #15773.

Dt*: the contact stated the driver and passenger side airbag failed to deploy in a frontal impact at 35 to 40mph.seat belts were in use and minor injuries were sustained. The air bag warning light was not illuminated prior to the accident.the vehicle has been to the dealership however they are unable to determine why the airbags failed to deploy.a police report was filed.

Dt:consumer states his vehicle rolled over and slid for approximately 75 feet and the airbags did not deploy.the vehicle has been totaled and it has not been inspected as to why the airbags did not deploy.the consumer states he has a neck sprain and a couple other things and his son was also injured.there was a police report taken, #10900633.the accident occurred at mile marker 95.1 on east bound ohio turnpike 8090 on june 28, 2005.

A 2002 ford f-150 struck a 1996 chevy blazer in the right rear, there for having damage to the front and front left quarter panel of the f-150.the impact was hard enough to roll the blazer over on to its top.my concern is that the air bags in both vehicles did not deploy the f-150 was traveling at a speed of +40mph at the time of impact, the blazer was at a parked stop.

The contact owns a 2002 ford f-150.while driving 35 mph, a vehicle cut in front of the contact's vehicle.he slammed on the brakes and rear-ended the preceding vehicle.the air bags failed to deploy.the contact sustained severe chest pains from striking the steering column and his leg sustained minor injuries.a police report was filed.the vehicle was towed away by the insurance company, but they were unable to determine why the air bags failed to deploy.the insurance agent determined that the vehicle was destroyed.the contact is in the process of notifying the manufacturer.the failure mileage was 37,000.

While traveling in my f150 truck at 65 mph(cruise control set) i was totally blinded by the sun and rear ended a ford focus.my wife and i were wearing our seatbelts.neither airbag deployed which "would have reduced my wife's injuries" (her physician).the hood of my f150 was buckled leading me to believe that the sensor should have activated the airbag.how can we be certain, if the vehicle is repaired, that the airbags will deploy under similiar circumstances?

The vehicle was involved in a frontal collision, and the air bags failed to deploy.

Air bags did not deploy in a crash which totaled the f150 & nearly totaled the 2002 jeep.

While driving the consumer lost control of the vehicle and as a result the vehicle landed in a ditch.the frontal air bags failed to deployed on impact.the vehicle was repaired with many new parts.the consumer is concerned that the air bags may not deploy if the vehicle becomes involved in another accident.

The vehicle was involved in a frontal collision and the air bags failed to deploy, consumer was injured.

While driving about 40 mph on the highway, another vehicle pulled in front ofthe consumer's vehicle and caused a collision. The driver's air bag did not deploy.the driver sustained injuries andwas transported by ambulance to hospital.there were no fatalities.*scc

While driving down a 2 lane road in my 2002 ford f-150 "harley davison" pick-up truck doing the posted speed limit (50 mph), i quickly tried to avoid from rearending a mid-model 1990 ford aerostar passenger van, at a speed between 35-45mph. After impacting the rear end of the van, the air bag(s) on my air bag equiped vehicle "did not deploy". My seat belt was being used. The insurance company and myself had to take a loss of the vehicle, due to the extent of damage done to my vehicle.

Consumer states while traveling 30-45 mph and as a result of running into a tree air bags did not deploy.

I was in an accident and my airbags did not deploy.the fire department, troopers, and ems all felt they should have deployed.

While driving down a 2 lane road in my 2002 ford f-150 "harley davison" pick-up truck doing the posted speed limit (50 mph), i quickly tried to avoid from rearending a mid-model 1990 ford aerostar passenger van, at a speed between 35-45mph. After impacting the rear end of the van, the air bag(s) on my air bag equiped vehicle "did not deploy". My seat belt was being used. The insurance company and myself had to take a loss of the vehicle, due to the extent of damage done to my vehicle.

While driving. In a 45 mile speed zone consumer's vehicle had a head-on collision. Driver's side air bag did not deploy. Consumer sustained neck injuries. . police report and pictures of collision enclosed.

Hit pot hole.driver side airbag deployed.passenger side airbag deployed after he had gotten out of vh!!!

Possible windshield leakage causing extreme random electrical failure.truck won't start if raining.truck shuts off during operation.particularly hazardous during highway operation.electrical operations occur without warning, with or without keys in ignition.

Vehicle caught fire after being parked for 5 hours. Almost burnt my building down.

Spark plug blew out of the head. I hear this has happened to many times to mention. I have a 2002 hd - f-150 with 45,000 miles on it.

The recall ie an inline fuse on speed control deactivation switch did not work it just caught on fire and ruined my master cylinder and brake system.it wont hold brake fluid now because the switch melted into it.ford says oh well recalls been done

The contact owns a 2002 ford f-150. The contact stated that the vehicle caught on fire while parked. The contact extinguished the fire. The vehicle was not diagnosed or repaired. The vin was included in nhtsa campaign number: 05v017000 (vehicle speed control). The manufacturer was not made aware of the failure the approximate failure mileage was 200,000.updated 03/03/17*lj

The contact owns a 2002 ford f150. The contact stated that the vehicle was parked in a residential driveway overnight when a fire erupted from under the hood of the driver's side. The vehicle was completely destroyed. The fire department was contacted who and arrived on the scene. The fire department concluded that the fire was caused by an electrical issue. A police and fire report was filed. There were no injuries reported. The manufacturer was not notified of the incident. The vin was unavailable. The failure mileage was 195,000.

I was driving and the speed would go up to 90 mph, the truck was not going the speed in reality. Then the rpm's would go up really high, i stopped the truck put it in park and back in drive tried to drive off. The truck then would not go over 30 mph and the gas peddle was all the way down trying to go, the engine started smoking and when i pulled over opened the hood it was smoking from the driver side upper corner of the truck. After having a mechanic look at it, he said the break pressure switch needed to be replaced because it's a hot wire and it's leaking. After checking the ford vin check it didn't say my truck was apart of the recall but they year and make and model is. I'm confused and at this point don't want to put my children in a fire ball like that if it catches on fire...

Dt*: the consumer stated the windshield wipers and radio work intermittently.the dome light remained illuminated.the wipers and the radio come on for a few minutes and then stop working. The windshield wipers come on intermittently with the switch in the off position. The vehicle was not taken to the dealer for inspection.

The contact owns a 2002 ford f-150. While parked and unoccupied, the vehicle ignited in flames. The fire started under the hood from the driver side.the fire department extinguished the flames. The manufacturer was contacted and advised that there was an unknown recall that could have been associated with the failure. The contact stated that the cause of the fire was unknown. The approximate failure mileage was 175,000.

I am reporting this incident as the person who's car was affected by the fire. I parked my car next to a 2002 ford f150, and after being home for about an hour and a half, a police officer came to my door and told me that my car (vw jetta) was involved in a car fire. Apparently the f150 caught fire and burned my car, a bush, and another car. The fire marshal on scene explained to me that ford had a recall on multiple vehicles that had this problem. The f150 in question is totaled and has to be towed off the property. I have since come inside and found the switchfires.com website, and clicked on the link provided below, which in turn has led to giving in my info, and discussing my dilemma.

My husband purchased a used 2002 f150 ford truck back in 2004. In the past 3 years, the truck has major electrical issues every time it rains for more than 2 days straight. It starts with the radio shutting off while driving. Next the wipers will not work then the power windows wont open. Each time he gets in and out of his car, another electrical feature will not work. Finally, when he gets in to start his car and it won't turn over.in april 2009, he has the electrical sensor in the gem model replaced. On april 28th 2010, he had to have the multifunctional fuse box replaced. In march 2011, he had a new battery installed.today he is waiting for aaa to jump his car as it won't start.i called the dealer who informed me that their are no known recalls for this issue. We were told by another dealer that it sounds like water is getting into the fuse box module due to the front window not being properly sealed .

Coil pack causing engine to misfire.

2002 ford f-150, 4.6 triton engine keeps blowing the spark plugs out of the heads.

Intermittent starting problem caused by the anti theft unit in that it won't allow the truck to start. If allowed to sit for an hour or so it usually starts. Ford dealerships say that they have to have it when the problem is occurring. Well, now the problem seems permanent, as it won't start at all. When asked if system can be turned off they say "no, it is a safety issue" their safety issue has put me in perilon more than one occasion. One being on a boat ramp with rising water and a vehicle that won't start. How safe is that? the vehicle is at the dealer now, and they tell me they must duplicate the not starting so they can see what's wrong, in fact it is not starting.

I went to get a state inspection and a code came up po174

My truck was parked outside my house and all of a sudden got on fire under the hood for no reason.

I have had the 02' f150 just over one year and have had problems with the windshield leaking into the cab. I have found that this is a common problem in the 97' to 03' f150 model via ford forums and other internet groups. This leak shorts out the fuse panel causing the loss in power in various equipment including the windshield wipers. This short has also caused the instrument panel to fail causing the computer to not read what gear the truck is in which has caused the truck not to start or stop running while the truck is in operation. The only way the fix the problem is to have the windshield removed and resealed as well as replacing the fuse panel replaced. Others as well as i have had to have other repairs made due to the leak including the instrument panel, starter, relay, alternator, and the ignition sensor. I have had to make these repairs out of pocket as no manufacture recall has been issued, only a special service bulletin.ford has been contacted about this issue but has stated that it is not a safety issue.

The contact owned a 2002 ford f-150. After the contact turned off and exited the vehicle, he was alerted by a passerby that there were flames under the hood. The flames were near the driver's side of the engine compartment near the brake system. A fire inspector extinguished the flames. The vehicle was destroyed by the fire. A dealer was not contacted. The manufacturer was notified of the failure. The contact was uncertain if the failure was related to nhtsa action numbers: ea05005 (electrical system, vehicle speed control) anddp05005 (engine and engine cooling) and nhtsa campaign numbers: 06e056000 (fuel system, gasoline) and 05v388000 (vehicle speed control). The manufacturer was notified of the failure. The vehicle remained at the scene. The cause of the failure was not determined. The vin was not available. The approximate failure mileage was 175,000.

Electrical system fails intermittently, causing headlights and other electronic components to blink.

Electrical: at 306 miles the solenoids had to be replaced. Upon shutting the vehicle off; the dash board would still illuminate. Also, upon shutting the vehicle off it would continue to run. This has happened a total of four times. The transmission completely failed with no warning. The consumer took the vehicle to the dealer, and was told the windshield had a leak which corroded the electrical system. The electrical problems started at 44000 miles. The gasket had to be replaced, and the harness wiring had to be replaced also. Upon trying to start the vehicle again the battery would be completely dead. Please provide any further information.

2002 ford f-150 windshield leaks causing damage to electrical system (fuse box and electrical module). Many issue happening including windshield wipers not working and shorting out the airbag deactivation switch. Windshield repair facility states this was a known issue with the priming of the windshields at installation in manufacturing. Also states it might cause a potential for the windshield to eject itself during a rollover reducing structural integrity of the cab. Dealer who identified the problem stated it was not a known issue but research states otherwise as well as a letter from ford to the dealerships explaining the issue - #15773.

The contact owns a 2002 ford f150. The contact was driving 35 mph when the ignition caught on fire and melted the area where the ignition key was located. The contact merged onto the shoulder as the fire independently diminished. The contact received burns to the fingers. He then attempted to reinsert the key into the ignition however, to no avail.the vehicle was pushed to the contact's residence and later towed to the dealer. The dealer informed the contact that the ignition would need replacing.the contact also received notification of nhtsa campaign id number: 11v385000 (fuel system, gasoline: storage: tank assembly: mounting) for corrosion of one or both of the fuel straps. The contact stated that the dealer would not repair the vehicle under the recall but was not advised as to why.the manufacturer was notified who offered no assistance and could not provide a reason why the dealer would not repair the vehicle under the recall. The vehicle was not repaired.the failure mileage was 101,000.

While parked in a work yard vehicle caught on fire.the cause has yet to be determined.

2002 ford f150 caught on fire while parked in the driveway. *mr the vehicle was parked then approximately thirty minutes later, the horn began to hunk and the consumer had come outside and found the vehicle engulfed in flames in the cab portion of the vehicle. *sc

The contact owns a 2002 ford f150. The vehicle was sitting overnight and the horn started to honk as the vehicle was on fire. The fire started inside the cab of the vehicle and it was totally destroyed. The fire department was called and a report was filed.the fire department does not know the origin of the fire. There were no injuries. The dealer was not contacted. The manufacturer was called and stated that they needed to check the fire departments report. They offered no other assistance. The failure mileage was 80,000.

In late summer of 2006, my 2002 ford f-150 began experiencing chassis electrical system malfunctions. Every time there was a rainstorm.specifically, the windshield wipers ceased to work, the interior dome light would flash on & off, the blower motor for the heater would continue to run after shutting off ignition, the keyless entry system would not work, the abs warning light would come on. I took the vehicle to ford dealer # 1 who, when i described the symptoms, stated immediately that the problem was due to water leaking past the lower windshield seal and shorting out the gem module and the fuse block mounted on the interior firewall.dealer stated "this is an expensive repair, you might want to do the work yourself".as i didn't feel i had the ability to repair, i let it go for several weeks.in late november of 2006, i was driving to work before sunrise, in a very heavy rain, when the wipers shut off and the dome light came on making it impossible to see.i told my parents about this & they instructed me to take vehicle to ford dealer # 2 for repair at their expense.dealer # 2 was aware of the condition as well.the estimate for repair was $553 to repair the electrical components damaged by the moisture, and the vehicle would then have to be taken to a glass shop to have the windshield re-sealed.the work was declined, and i contacted ford customer service explaining that as this was a safety related issue, known to both dealerships, i felt they should absorb some of the expense of making vehicle drivable during any weather condition.request was denied.my contention is that since driving in a rainstorm without wipers and an erratic electrical system, and since both dealerships were acquainted with the condition, there should have been a voluntary recall, or at the very least, a tsb advising owners of the potential problem.

While driving approximately 60 mph consumer heard a loud pop coming from the engine. Took vehicle to dealerfor service, and it was determined that a spark plug blew out.

Vehicle blew out a spark plug, resulting in fuel going into the cylinder unburned. Then it washes down, pass the rings into the crank case, which could cause a fire or an explosion . Provide further details.

Electrical system failed due to water leaking from faulty windshield installation.

The contact owns a 2002 ford f-150. The contact stated that various warning lights illuminated on the instrument panel. The vehicle was taken to an authorized dealer and the contact was informed that the gem module failed due to a water leak. The contact was also informed that the module needed to be replaced and the windshield needed to be resealed. The manufacturer was made aware of the failure and offered no assistance. The vehicle was not repaired because the necessary parts were on back order. The failure mileage was 103,000. The vin was not available.

Our 02 ford f150 caught fire in our driveway while we were not home and was destroyed.this was 3 days after being operated.the fire was located above the front driver side tire at the brake fluid reservoir.our neighbor saw fire and was able to save our boat and home by combating the flames while waiting for 911 to respond.our insurance company called it a total loss.we called ford to see if our vin number had recalls, and they said yes, for the cruise control module.we never received notice from ford regarding a recall!!!we have not had any problems with this vehicle up to this point. The fire chief said that if my neighbor would not have seen the fire we would have lost everything.

I was following the ford rules for when to replace spark plugs at 100,000 miles. I have 99,860 miles on my 2002 ford f150 xlt 4.6l triton v8 motor. I was driving home from getting the new plugs from the auto store to replace when i heard what sounded like a gun going off. One of the spark plugs fired out of its location ripping off the coil pack hitting my fan blade on the truck. This is very dangerous because as i have been reading. The fuel could have been ignited by the coil pack causing a fire or worse. What is being done about this defect and why has their not been a recall on the ford motors?

The contact owns a 2002 ford f-150. The contact stated that after parking the vehicle for approximately 30 to 40 minutes, a loud noise was heard from the vehicle. The contact discovered that the vehicle had caught on fire from under the hood. The police and the fire department were contacted and a report was filed. The fire department advised him that the failure was caused by an electrical issue. The vehicle was not inspected by a dealer or an independent mechanic. The manufacturer was not contacted. The failure and current mileages were unknown. The vin was unavailable.

I have a 2002 ford f-150 supercrew, about 6 months ago my electrical panel started having a mind of its own everytime it rains. My radio, windshield wipers, blinkers, tail lights and interior lights go off and on. I have almost been in several accidents due to this problem not being able to see because of windshield wipers not working and also because of blinkers not working. The problem is getting worse and i believe ford should fix this since it is definitelyseverallarge safety issues.

Electrical fire starting under the dash and ended up totaling my truck. 2002 ford f150. Suspected to be cruise control switch that was never fixed by dealer before purchase, and we were not notified about this recall. It was suggested to us after getting the information to the insurance co. And servicing the fire report to do some research and file a complaint/claim. Fire started while driving down the road with smoke coming from under the dash, then pulled over and got out and flames were coming from all underthe dash and continued to spread to the entire vehicle while waiting for the fire department and sheriff to arrive.

Spark plug blew out of head on my 2002 ford f150 (5.4l triton v8) pickup on the passenger side of motor. No warning, everything was working properly then it just blew while driving. Lost power & coasted to the side of the road. Truck had to be towed to the local ford dealer. Head is being replaced, truck is still under warranty. Time to get it back will be about a week & a half.

My 2002 ford f150 xlt sup cab 4wd v8 has been acting up for a month or so it started by acting like it had a dead battery but that wasn't it we used 2 new battery's in it so the local mechanic shop showed us how to remove the hot post have the truck turned on but not cranked and when you replace the hot post watch for the rpm to race to the highest then back down to 0 then crank it this is a two man job by the way and it worked then it just stopped needing to be done and has been running fine i drove it on tuesday no problems and today friday someone came inside and told me the truck was cranking on its own i had the only set of keys in my pocket so i thought impossible well i went to check and sure enough it was trying to start on its own i got into the truck and tried to crank it but it wouldn't start on my 3rd try it turned over but sounded like the starter was banging into something and now that i have read multiple cases where peoples truck has caught on fire while no one was in it and it had not been driven in a few days i wonder if there truck had tried to start on its own and they just didn't know it im going to call ford motor company tomorrow but the people whose trucks caught on fire got no help from them im hoping they will help me before my truck catches on fire its undriveable at this point but a fire would not only destroy any chance of fixing it but the damage the truck could cause to other things or people around it would be irreversible has anyone else had there truck to crank without a person or key near it ? here's hoping ford motor company cares about there customers.

I have had the 02' f150 since december 07' and have had major problems with the windshield leaking. I have found that this is a common problem with in the 97' to 03' f150 models via ford forums and other internet sites as well as the local ford dealer repair shop who worked on my truck. This leak shorts out the fuse panel in the cab that causes the loss of power to equipment including the windshield wipers which is a safety issue when driving in inclement weather. The leak also tends to short out the instrument panel causing the computer to be unable to read what gear the truck is in. This causes the truck to not start and even shut down while driving which again is a safety issue while driving in any condition. This leak cost me $1500 dollars in repairs due to damage to the starter, relay, alternator, computer, fuse panel, and having to replacing the windshield. I was told by ford that this leak was not a safety issue and have only issued a special service bulletin! i can not understand how the windshield leak is not a safety issue yet a recall can be issued for fading paint?

Turns signals didn't while driving in cold vehicle in cold weather.once the temperature warmed up the inside of the vehicle the turn signals worked normally. I had no problems in the warm months of the year.turn signal lever works properly on and off. Thought it was the flasher unit, replace it and had the same problem.when the vehicle is cold ( somewhere below 40 degrees fahrenheit ) the turn signals do not work when steering wheel is in a lower tilt position. This is especially true if the temperature is close to freezing.when the cab of the pickup warms up signals will work.when the outside temperature is above 50 degrees fsignalswill work.the signal wires are stretched in the column by tilting the steering wheel down.the cold makes the wires stiff.when the wires warm up they flex to complete the circuit on the turn signal lever connection and active the signals properly. There may have been a recall on ranger trucks for this issue.would like to see one issued for this truck.

Odometer worked intermittently, sometimes would go out and then come back on. Now not working at all. Airbag light stays on. Updated 4/24/2015

2002 f150 supercrew leaky windshield causing electrical parts to goon and off. I wish ford would fix this problem im afraid to take the family in it in fear of an electrical fire.

Windshield seal leaked (rain) along roofline causing multiple electrical problems.vehicle has multiple system warning lights visible on dash.short circuit sounds coming from behind dashboard.warning lights, blower motor and head lights operate without key in the ignition causing battery to be drained.wipers cut off without warning.door windows stop working without warning.vehicle shifts into four-wheel drive without warning.engine races while parked (revs to 4000 rpm and returns to normal).sales man informed that ford will not cover the problem because the truck is out of warranty and to bring truck to dealer (5/3/04).truck would not start until 5/8/04.seal to windshield separated from vehicle on left side while driving to dealership (5/10/04).the truck now has excessive wind noise. Truck will no longer start (5/11/04).i called fords customer and requested that a representative from ford inspect the truck. Customer service asked that the truck be towed to a ford dealer.truck was towed to local dealer.dealer did not want to help me contact ford after i informed them that the truck has a defective windshield seal.dealership informs me on 5/13/04 that the zone supervisor from ford said that there was nothing that could be done about the problem.in addition, dealer refuses to put statement in writing. The dealer also informed me that for a fee, they could seal the windshield and diagnosis the problem but the dealership where the truck was purchased from should do the repairs.

While driving vehicle stalled.consumer noticed that all the electrically compliences failed. To come on its own. Consumer had the vehicle towed to the dealer for inspection, and mechanic stated that the problem could not duplicated.

The problem started with the vehicle not starting and the battery appearing to be dead. Battery was replaced and now the electrical issues are widespread and out of control. The radio, wipers, dome lights and dash lights go off and on and the starter tries to start the truck after it is running. I have been locked out of the truck due to the locks engaging on their own and i had to pull over in a severe rainstorm due to the wipers that all of a sudden stopped working. It has been root caused to be water intrusion into the vehicle from the windshield getting into the fuse box and the gem module is now bad. I have researched this and it very frustrating to know that this particular vehicle year is well known for this issue. I have read literally a thousand comments of people having the exact same issue with no resolution from ford.no recall was issued and we have to spend a large sum of money to fix a known issue with this and similar vehicles. Now the ford dealer is telling me the gem module has been on back order for months as they are resourcing the product, so i can't even get the parts to fix it. I am fortunate this did not result in a severe accident or fire.

Woke up at 1am one 4-1-2018 to my ford f 150 on fire drivers side front under the hood. Unknow to us our local sheriff had spotted the fire and already called the fire department. Total loss. Bought the truck a few months back without any knowledge of a recall on the speed control switch. The vehicle was sitting in our drive next to our other cars for 3 hour with keys out of the ignition.

Spark plug blowing out head. Damaging head, coil pack and injector line.

The truck was parked in the driveway and caught fire and was totaled.

Sparkplugs blew out of the head at 65 mph on svt lightning. Service manager indicated ford is aware of this happening but they are not issuing a recall.he stated they put out a "what to do" if a vehicle comes in with this problem.unfortunately, that does not help us consumers who have to fork the bill.

This is the second occurrence of this nature.the previous happened approximately in july of 2014. At that time the dealership said that the key was the problem and i paid for a new key and everything has been good until ~ 1/4/15.this time,the pats (anti-theft) system triggered and rendered the vehicle useless.after ~ 45 minutes it eventually started and i drove it to the dealership.it was there for 2 days and they couldn't get the system to trigger.therefore, they had me come pick up the vehicle.two days later, the vehicle rendered itself useless again through the pats system.the vehicle wouldn't start for 2 days as i tried to start it periodically as i was instructed by the dealership. Finally it started on the 3rd morning.when i originally took the truck in the two guys at the dealership said that this is a common problem in this year model.in fact when i told him of the issue i was having, the service manager asked if i had a 2002 f150.we had a good laugh when i said "yes, and that isn't a good sign that you know that- without seeing my vehicle."he explained that the tilt mechanism in the steering column damages the wire that runs from the key transponder area to the sending unit that tells the engine that this is the correct key.this was the night that they kept the truck for 2 days.this is a situation where a perfect operational vehicle is not functioning because of a chaffed wire or the wire has been pulled from its soldering point.i am the owner, yet i have the same chance of starting that truck as a car thief.it makes no sense. This didn't seem like a safety issue to me until i was stranded for 45 minutes in a parking lot and it was extremely cold.i envisioned someone turning their car/truck off for some reason in a place where the temp was well below freezing and freezing to death because this system has been triggered.

Have noticed that the turn signals and tailbed brake lights do not work when moving the tilt wheel. Will work when steering wheel is placed in highest position.have seen recall on ranger trucks for this issue.

Drove my 2002 f 150approximately 25 miles home and parked it. The truck has never given me any problems and wasn't making any noise.about 30 minutes later i noticed a orange fire ball realizing it was my truck.the truck was fully involved within minutes.the entire front end of the truck melted away.the drivers side wheel, hood, and everything connected to the engine block is non existent.this is in addition to the cab which there is nothing left either.i am the second owner of this truck, never received a recall notice in the mail.im not sure what caused the fire.fire marshall said it started in the engine compartment.

After raining 4x4 indicator light flashes , windshield wipers and radio shut on and off while driving.

When it rains the rain is somehow getting into the fuse box under the steering column and causing it to drain the battery, short out some of the instrument cluster, make noise, blow fuses, and rust up. It is a fire hazard and it puts all inside the truck in danger.i have not yet had a fire but if i keep the truck as is it will eventually.

The contact owns a 2002 ford f150. The contact was driving approximately 70 mph with the cruise control activated and suddenly without intent the cruise control failed to operate. In addition, the horn would not sound upon engaging. The authorized dealer was notified and they informed the vehicle was previously repaired under nhtsa campaign id number 05v388000 (vehicle speed control). A few years later, the identical failure recurred. The vehicle had not been repaired for the most recent failure. The manufacturer was not notified of the problem. The approximate failure mileage was 170,000....update 01/20/12 updated 01/25/12

2002 ford f150. 4x4. 5.4 l v8. Drivers side leaky windshield. Leak causes corrosion of electrical components under dash.the gem module; which controls most all electronics on the dash; radion, 4x4, wipers, headlights controls, heating and air conditioning controls. Due to the corrosion or the gem module and fuse box on drivers side of vehicle the starter will randomly engage itself as well. Many of the relays under the dash are under abnormal conditions. During the malfunction of the above two items the relays will "chatter" constantly.all of the above conditions will happen with the keys out of the ignition.with no keys in the ignition the fan blower will still run, headlights stay on ( in auto position).numerous other electrical problems.there are numerous postings or identical troubles on the internet. Countless ford mechanics will tell of same troubles.*tw

My f-150 pickup just started smoking then with in seconds was fully engulfed in flames resulting in me jumping out to save own life. Thankfully no one else was with me.

Wipers and radio work only when in park.lights remain on even when in off position.vehicle will sporadically not start. Problem started in the fall of 05 and persisted until summer 06, at which time all symptoms disappeared.now in the fall of 06, all symptoms have returned.

Ford motor companymain topic: vehicle service issues your inquiry: i have a 02 ford f150 supercrew with a major problem the windshield leaks on the driverside when it rans into the gem module cause the truck to be hard to start and the gauges and services lights to stay on the seatbelt bell to ring all the time > i contacted dick masheter ford and told them what was going on with the truck andthey told me it is common with that year truck forf the windshield to leak onto the gem module owner: yesvehicle identification number: [xxx] mileage: 94000vehicle location: inpossessionif contacted dealer: yesdealer name: dick masheter ford owner first name: [xxx] owner last name: [xxx] owner email address: [xxx] owner address1: 2761 gosling way city: columbusstate: ohzippostal: [xxx]: united statesday phone: [xxx] client > this has been going on since i bought the truck 03/19/10i have been ont he ford forum and have seen alot of other customers having the same problem with the gem module getting wet when it rains > > i feel that ford should do a recall on this issue to take care of the problem i have also talked to dick masheter ford on hamilton rd in columbus, oh and they have told me that it is the gem module causing the problems when it rains and it has been happening with ford f150 trucks from the year '97 on up. It seems that ford is doing recalls for everything else why not the problem with the windshield leakinghttp://www.topix.com/forum/autos/ford-f-150/taa9dvmdg7ro706ei/p3#lastpostthis is the website that i found that other ford truck owners are having the same problem and it is costing them alot of money to get the problem repaired at their expense.> > from:[xxx]information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(b)(6).

I have been experiencing electrical problems periodically over the past two with my vehicle(originally thought to be the battery), ranging from highlight and flashers intermittently coming on when the vehicle is locked and turned off. The radio and blower motor having issues and the interior dome light coming on ans staying on. I have also noticed more and more that the windshield is leaking on the drivers side of the vehicle. I have also experienced the wipers and head lights lights shut off once whilst driving on the highway at highway speeds during heavy rain..the most recent occurrence was on the 12/23/2016 at my place of work (ntb), one of my co workers noticed my headlights fading in and out the radio coming on and going off. Went over to the truck to make sure it was turned off and not left on by mistake but the engine was off. So i brought the truck into the work shop to have a look over the vehicle and did some diagnostics on it and discovered multiple defect codes that all connect through the gem(general electrical module) on the interior fuse panel. Upon further inspection i also noticed both the gem and fuse panel box have got water ingestion and green/brown stains coming out the bottom. I have done research online about these's issues and its a common problem over models from ford from 98-03. The fix is to replace the gem and fuse box and to reseal/replace the windshield. Now i believe that is safety issue and should be addressed by ford them self's regardless of the age of the vehicles affected by this. Http://www.f150forum.com/f12/leaky-windshield-gem-module-problem-twist-98192/http://www.f150forum.com/f6/gem-answer-all-my-issues-43475/

I have a 2002 ford f150 with the 4.6l v8. The truck has 109,000 miles. Number 4 plug ejected on november 11th without any serious damage. I replaced the plug and coil. I was driving home on december 23rd this time the plug ejected and hit the under side of the hood and sounded like a bomb went off. I did some research on the internet and found this is a wide spread serious problem with the ford triton engines. I also discovered that ford will not cover the cost of the repair. If i have the dealer repair the problem they will only repair theone plug. So i will purchase a repair kit and repair all the plugs myself. This seems to be a design problem that should be covered by ford.

The windshield of my f150 ford king ranch leaks and has done damage to the fuse box and rust is occurring in locations not easily accessed by water.

While driving at 15 mph cylinder #5 spark plug liberated it self from the engine.

Hello,i'm writing to complain about my friends 2002 ford lightning which launched a spark plug through the head.i've heard that this problem has been happening to many of these trucks, and i think the problem needs to be resolved.how about a recall. *nlm

Vehicle cab rocker panels rusting off rear window leaking cruise control not working vehicle rusting and been in area with no salt on roads

The contact owns a 2002 ford f-150.while driving 25 mph, he heard a loud banging noise coming from the engine.upon inspection he noticed the spark plugs were loose and the coil had blown off.the dealer stated that there was a defect within the engine that caused the failure.they replaced the coils and the spark plugs.approximately three months later the failure occurred again.the dealer stated that a defect within the engine caused the failure.they replaced the coils and spark plugs.the failure mileage was 102,000 and current mileage 113,000.

The rear door locks will not open unless the lock is manually unlocked. The front doors will unlock and open by using the inside door handle. The rear doors will not do this. Youmust first unlock the rear door manually (for with the power locks), then open the door with the inside door handle. I feel that this condition is a safety issue because if there is an instance where someone is riding in the rear seat and the person must exit the vehicle in a hurry, they may become disoriented and forget to first unlock the rear door manually. They will get panicky then until they realize, if they do, what is happening. This is especially true in the case of older children who are old enough to operate a car door by themselves.**** dims 11 ivoq entry posted after 12/12/02 cut-over to artemis****769311.

Loud noise spark plug blow out and caused sparks when opened the hood. Afraid it was going to catch fire so had it towed.according to mechanic is a ford issue ongoing but no recall nor will ford pay for it.91120 miles on truckwell maintained.

The contact owns a 2002 ford f-150. While the vehicle was parked, it caught fire. A fire report was not filed. The contact's daughter extinguished the fire. The manufacturer was notified of the failure. The vehicle was not diagnosed or repaired. The failure mileage was unknown.updated 01/27/16*lj

Vehicle dash lights would stay on when vehicle off. Door locks would lock and unlock by themselves while driving. And while the truck was off. Vehicle would be completely dead when go to start. After replacing with a new battery, truck would not start. Had a tow truck come and when he tried to start it, it started right up. After he shut off, it was completely dead would not start. Took truck to garage.it took mechanics 5 hours to find the problem. After checking all the relays and fuse boxes, etc.it ended up to be the fusebox under the dash.the fusebox was corroded and deteriorating due to water damage, which was causing the electrical problems.the mechanic said there was some type of leak from the windshield causing water toenter the fusebox. Thus causing the fusebox damage.the mechanics replaced the fusebox and a relay. I do have the old one that was damaged.he said the windshield needs to be taken out to be resealed on reinstalling. Which needs to be done yet.he said i was lucky not to have any major problems while driving or shorting which could lead to a fire problem.

I got into my 2002 ford f150 one morning, cranked it and went to put it in drive and it would not.also my interior lights would not work. After doing research i found out it could possibly be a fuse. I changed the fuse and it worked., about a month later it did it again so i changed the fuse again, that also worked again. In the mean time i also had problems with my brakes, which i had just changed. After about a month with no problems with my fuses, i took my truck out of town for four days. When i got back i had to go straight to work, approximately 3:00 pm. At the fire station iwork at. At 11:45pm dispatch woke me up out of the bunkroom to inform me my truck was on fire.

2002 ford f-150. Consumer writes in regards to recall and repairs *tgwthe consumer stated he made an appointment as suggested by the recall letter two weeks ago and as of october 7, 2011 the dealer informed him the parts were still not available.the consumer also stated the instrument cluster did not work, which made it difficult to see the mileage on the vehicle. The consumer was informed the only way to fix the problem was to replace the entire module as the dash must be taken apart. The consumer stated he took the vehicle to the dealer after waiting several months for the parts and was informed they could not replace the gas tank, because it was leaking and it was not covered under the recall. The leak was due to the faulty straps where the metal was rubbing on metal.updated 12/20/11

While driving vehicle stalled.consumer was unable to restart vehicle, and had it towed to the dealer for inspection.mechanic determinedthat the battery an battery cable needed to be replaced.

Problems with vehicle passenger door, and paint defect on driver side of vehicle. *mr the consumer was told that the only problems were with the torque converter which was replaced and the alternator.the consumer was concerned that the vehicle was previously involved in an accident, as there was a paint defect on the door handle which didn't fully shut at times.the consumer was willing to give back the vehicle in return of all the monies (payment(s)/down payment).*scc

2002 f-150 has had the alternator replaced 4 times previously in the last 2 years. This time the gauges all dropped to nothing, jumped back up and truck lost power.would not restart immediately, when restarted, gauges went to full power, dropped to nothing, then bounced back and forth. Within 20 miles, battery level dropped to almost nothing.

The ignition coil went out continuously, which caused the vehicle to loose power.the dealer has replaced the ignition coil four times and the vehicle is being repaired again for the coil.

Since purchase of vehicle three coils have gone bad and had to be replaced. I was told by the mechanic at a ford dealership to not wash the motor on the vehicle. I was also told that they have had several problems with the coil configuration on all ford, lincoln, and mercury vehicles since they switched to individual coils for each cylinder. This is very expensive to replace and it has to be checked on the computer to tell which one is bad.

Truck makes noise and will not start the key pad will not let me in my truck and the truck acts like it wants to start but anti theft system won't let it start. Are there any recalls on this problem.

Spark plug self launching from ford f150 5.4 l engine

Ignition coils had to be replaced 5 times within the last year. When taken to get serviced, they could not determine the problem.

Consumer can hear a clicking noise coming from ignition when the key is not in ignition.consumer stated vehicle was parked in first gear when it inadvertently started and hit the house.

Manufacturer uses faulty electronic component in vehicle ignition system. No part of system provides for indication of potential failure or complete failure. Once part fails, the vehicle experiences random misfiring in cyclinder which causes damage to spark plug threads of aluminum cylinder head. Eventually spark plug is blown from cyclinder head resulting in loss of power and function. Resulting damage to aluminum cylinder head requires replacement at cost of @ $3,000. Replacement parts are identical to failed parts and potential repeat failures continue. No corrective action to parts has been reported and no improvements to vehicle sensing system have been made. Ford motor company disclaims any responsibility for damages except those covered under initial vehicle warranty or those covered under extended warranty. If warranty does not cover failure of electrical components then ford motor company will not cover collateral damages ( failure of cylinder head spark plug threads). Ford motor company published internal technical service bulletin to repair facilities that requires use of oscilliscope to determine if electrical part is experiencing problem. Ford repair facility refused to return damaged cylinder head and faulty coil-on-plug assembly stating that they were required core returns.

On thurs. 12-07, i was driving 40 mph when i heard a loud pop, the truck was running rough and loud. I pulled over, it blew a spark plug(#4). Towed it to the dealership, was told the head would be replaced, then when i returned for the truck was told they would only repair the hole with a helicoil, which i found a service bulletin #0214 that states engine assemblies with aluminum cylinder heads repaired in vehicle have been found to leak coolant and/ or oil from the cylinder head gasket area. The dealership seems to think this is trivial, and refuses to replace the head under warranty. Truck is an '02 f-150 lightning. 5.4 motor.

Ignition coil misfiring, vehicle exhibited occasional miss fire.upon cold start after sitting for several days plume of blue smoke from tail pipe was noticed.dealer could not duplicate event but determined #1 ignition coil was firing at reduced capacity.unit was replaced and incident of blue smoke at cold start has been reduced.*la

Spark plug blown out/striped out of cylnider head

My 2002 f150 supercrew [xxx] is getting the 3rd ignition coil replaced.1st time @ 26,000 miles, 2nd @ 46,000 miles, and now @ 59,000.each time tomball ford has repaired the vehicle and the last two times i have had to pay for the repairs.i would like ford to recall the ignition coil on this model and pay for my repairs. Updated 07/24/2012 information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(b)(6)

Water leak from the windshield into the dash board damaging electronic components for the amount over $800.00, the vehicle is a 2002 ford 150, it had a the time of the incident only 33,000 miles but it was out of warranty for about 5 weeks. Therefore they wouldn't fix it without a charge.

(1)truck's bed spreading apart and ignition/wiring shortage(2)the bed of my truck has spread apart for no reason at all.i cannot even shut my tailgate.my truck's battery continues to run down.when i turn on my truck, the starter doesn't want to stop.a light displays, "door opened!"the windshield wipers stopped working.the music goes on and off.(3)i took my truck to the dealer to get the bed fixed.they set me an appointment.i made another trip over an hour one way to get fixed and then they didn't fix.my warranty has just recently ran out.i am having several problems and don't know what is the matter.i haven't had no luck with talking with a ford mechanic.the wires in the steering column looks too tight or loose. There is a constant buzzing sound.my clock and mileage readings erases.my windows stop working.this only happens when i place the truck in drive.most of the time everything starts working once placed in park.i only have close to 70,000 miles.this has been going on for months.

Water leak from the windshield into the dash board damaging electronic components for the amount over $800.00, the vehicle is a 2002 ford 150, it had a the time of the incident only 33,000 miles but it was out of warranty for about 5 weeks. Therefore they wouldn't fix it without a charge.

The truck was driven back from the store, a distance of a few miles, then parked in my driveway.apprximately 30 minutes later i head what sounded like a compressor running out in the street.went out into the driveway and found the starter was turning over the engine.the truck had been turned off when parked and the key was removed.went back inside got the key, and turned the ignition switch to the"run" position.truck started and ran.turned off ignition and removed key, but the starter continued to turn engine.did this several times before letting the engine run for approximately 5 minutes, then finally was able to turn off ignition and starter did not crank the engine.next morning truck would not start.truck was towed and had to have starter replaced because it had burned out.the truck has only 15,000 miles.called local ford service department where truck was purchased and they said they were unaware of any problems with starters.obviously there is a problem with starter engaging by itself.

2002 ford f-150. Consumer states a major wire harness burned on the r.h. Exhaust manifold and the protective plastic sleeve was gone as well as the insulation.*tgwthe consumer stated the check engine light illuminated and the overdrive light started flashing and it wouldn't shift past 2nd gear. Updated 06/07/11

1.driving approximately 35-40 mph in town in vehicle.vehicle has approximately 75,000 miles.heard a loud explosion and truck immediately began to sputter.had to pull over.barely made it to auto shop a couple of miles down the road.2.diagnosed as a blown spark plug which damaged the block, head and engine.the auto repair company told me that only ford dealer could repair this damage.estimated at $3500 to $4000 to repair.3.have yet to decide what to do, as we still owe a substantial amount of money on this vehicle.

My vehicle is a 2002 f-150 and the cruise control malfunctioned.i took it in to be repaired and learned that the deactivation switch leaked break fluid into the servo causing it to short out.i also learned that ford has admitted they have this problem in vehicles from 1997 to 2003, but have only recalled 2000 and 2001 year models.the total cost of the repair was $380 and i think ford should be held accountable for this cost

Dt*:the contact stated while driving 10 mph, a burnt smell was noticed.upon inspection, a red wire under the driver seat was on fire.also, the electrical wiring harness for the power seats and seat heater was inoperable. The vehicle was taken to a service dealer who determined that the wires rubbing against the seat frame caused the fire.the dealer replaced the 3 wiring harnesses connected from the dash to all seats in the vehicle. The manufacturer was alerted and denied the claim.

Dt: in june while owner was sitting there was a honking noise. Owner was unaware if the honking was from other cars or from the alarm. Then ,he heard a loud pop.he went outside and saw the truck engulfed in flames. The truck had been driven about 14.5 milesfor 20 minutes before being parked. The vehicle was sitting for about 15 minutes in driveway. When owner saw the fire the truck was already engulfed in flames. The fire was coming from the hood. It burned for about 15 minutes. The fire department put out the fire, it took about 5 minutes for them to extinguish the fire. There was no warning lights on in the vehicle nor any other type of warning that there was a problem. There were no problems with the electrical system, and owner didn't really use the cruise control. There were no other major problems with the vehicle. The owner was unaware of any recalls on the vehicle. The vehicle wastotaled.. Part of the garageburned as well. The fire report stated that the brake deactivating switch within the master cylinder caused the fire. The fire report is available for investigators to view. The fire report stated the fire was mostly concentrated in the left rear compartment of engine. There was a police report.

Dt:2002, f150, ford pick-up truck.vehicle caught fire which startedunder the hood, two firemen and a fire expert named bud stringer said that the fire started in the engine compartment on the front driver's side.consumer stated they had no previous problem with the vehicle.itcaught flames around 25 minutes after it had been parked.fire caused smoke damage to inside and outside of consumer's home.

The contact owns a 2002 ford f150.the contact stated that the garage parked vehicle spontaneously caught on fire under the hood.the vehicle was destroyed, but only the truck bed remained. The contact could obtain a fire report.returned usps, 2nd attempt made 04/20/07 failed. *lj

Dt*: the contact stated the power windows, horn and turn signals failed intermittently.the fuses were replaced by the contact and the windows, horn and turn signals resumed proper function.when the ignition was engaged, smoke emitted from under the dash board and from under the hood.a service dealer inspected the vehicle. The manufacturer was not contacted.

Dt: the contact statedwindshieldleaked in the lower passenger side. The fuse box was damaged due to the leaking,and replaced. The windshield was replaced at contact'sexpense. The manufacturer was notified. They did not offer any free remedy.

Vehicle dash lights would stay on when vehicle off. Door locks would lock and unlock by themselves while driving. And while the truck was off. Vehicle would be completely dead when go to start. After replacing with a new battery, truck would not start. Had a tow truck come and when he tried to start it, it started right up. After he shut off, it was completely dead would not start. Took truck to garage.it took mechanics 5 hours to find the problem. After checking all the relays and fuse boxes, etc.it ended up to be the fusebox under the dash.the fusebox was corroded and deteriorating due to water damage, which was causing the electrical problems.the mechanic said there was some type of leak from the windshield causing water toenter the fusebox. Thus causing the fusebox damage.the mechanics replaced the fusebox and a relay. I do have the old one that was damaged.he said the windshield needs to be taken out to be resealed on reinstalling. Which needs to be done yet.he said i was lucky not to have any major problems while driving or shorting which could lead to a fire problem.

Ford motor company does not install the fuse necessary to operate the towing harness lamps on the 2002 f150.local ford dealer installed a fuse and then discovered that the pin beneath the fuse box was bent.the fuse box had to be removed in order to straighten out the pin and then re-installed.ford refused to cover the cost ($200.00) saying the vehicle was out of warranty. Contention is that this either came from the factory this way or the dealer bent the pin when they installed the fuse.neither ford motor company or the local ford dealer will accept responsibility.the bent pin made the parking lamps inoperable which would be hazardous for towing anything at night.

My vehicle has a water leak that is getting the gem module wet and this has resulted in the wipers failing, the power windows to fail, the heater fan stays on after the key is removed from the ignition, and the engine runs very rough and stalls resulting in me losing the power steering and putting the vehicle in a ditch, the wipers stopped working during a recent heavy rain and i had to pull onto the side of the interstate for over 30 minutes. Ford customer service claims they never heard of the problem but i found out they issued a technical service bulletin 98-9-13 to the dealers about this and also ford special message #15773for this problem. The dealer wants over $1,100.00 to fix .this problem is in 1997-2002 ford f150 and expeditions. I feel that the loss of wipers and sudden loss of power steering and power brakes is a bigger safety hazard than the current recall on the cruise control.

Water intrusion from leaking windshield caused gem module /fuse block corrosion. Windshield wipers inoperable and electric windows inoperable with no interior lights working.

While driving the vehicle noticeda problem in the instrumental cluster dash board, dealer and manufacturer has been notified. (see odi#0814163).nlm

Dt*: the contact stated the power windows, horn and turn signals failed intermittently.the fuses were replaced by the contact and the windows, horn and turn signals resumed proper function.when the ignition was engaged, smoke emitted from under the dash board and from under the hood.a service dealer inspected the vehicle. The manufacturer was not contacted.

I receive storm damages to my vehicle.during the process of repairing the vehicle we sustain injuries from the windshield fibers and glass, in the vents which the repair shop said that the glass is impossible to remove. The truck has a defect in the heat control and the radio panel get extremely hot. We inhale the fiber from the glass , it got in our eyes, stinging and itching, etc.i was told that this may be a product problem.

My vehicle has a water leak that is getting the gem module wet and this has resulted in the wipers failing, the power windows to fail, the heater fan stays on after the key is removed from the ignition, and the engine runs very rough and stalls resulting in me losing the power steering and putting the vehicle in a ditch, the wipers stopped working during a recent heavy rain and i had to pull onto the side of the interstate for over 30 minutes. Ford customer service claims they never heard of the problem but i found out they issued a technical service bulletin 98-9-13 to the dealers about this and also ford special message #15773for this problem. The dealer wants over $1,100.00 to fix .this problem is in 1997-2002 ford f150 and expeditions. I feel that the loss of wipers and sudden loss of power steering and power brakes is a bigger safety hazard than the current recall on the cruise control.

I purchased my 2002 ford f150 super crew in august of 2002.i have had ongoing problems since i purchased the vehicle, and have had no responses or assistance from any ford dealerships.the problems started out with my radio going on and off all on its own.i took my vehicle to the dealership at least 10 times alone for this problem.never any assistance.the problems escalated around 40,000 miles and my whole electrical system seemed to be shorting out.i have had fire under the dash, the headlights not work, the wipers would only work when the vehicle was in park, same thing with the heater, it would not turn off after you shut the vehicle off.now this week i had another fire which i was able to put out on my own.i took it to a different dealer and they identified the problem with the gem module and central junction box.apparently the vehicle was not put together correctly and these modules keep shorting out causing my vehicles problems.i have to wonder everyday whether or not my vehicle is going to catch fire and burn up.on a daily basis i can smell smoke coming from under the dash almost like burning plastic or wiring.none of the problems have been addressed and seem to be escalating. To me this is a safety issue.i would hate to think that i would be traveling with my family and the car catch fire while we are driving.the electrical system needs to be investigated and repaired.none of which has been done by the dealer i purchased the vehicle from.i even filed a complaint with the ford motor company and received no real concern.

My truck was parked outside my house and all of a sudden got on fire under the hood for no reason.

I am trying to find out if this truck has a recall that was not taken care of with previous owner based on reviews.. - there appears to be idle issues.. Engine light indicates sensor issue.

Started vehicle and heard a real loud bang followed by a load continuous popping sound. A spark plug got blown out of the engine and it took the cop with it so a fire could not start. We were stranded in bad weather.

The contact owns a 2002 ford f-150. The contact stated that the spark plugs detached from the cylinder head and caused the vehicle not to perform properly. The vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The failure mileage was 200,006.

While driving on mo hwy 150, i heard a loud popping noise coming from the engine compartment.i immediately pulled my 2002 ford f-150 king ranch 4wd, to the side of the road and turned off the motor.upon opening the hood i discovered the #3 engine cylinder sparkplug was gone!after towing the vehicle home i contacted my ford dealer to have the motor fixed.the repair bill was $865.00.i went on the www and discovered that the ford motors are notorious for this problem.further, if the plug would have struck the fuel line just above, a fire might have engulfed the vehicle.i feel the ford motor company should recall all the vehicles with this 5.4 motor and replace all parts effected by this problem.

I blew the 3rd cylinder spark plug out on the passenger side, 2 times in 600 miles while driving at normal highway speeds. This caused raw fuel to leak onto the hot manifold causing a safety issue. I spent 1142.17 to have this issue repaired.

While driving down the road, spark plug blew out of cylinder head. Original plugs in engine so not a question of improper torque as ford contends. Ford even has a name for the issue = "spark plug ejection". Improper design caused immediate loss of power in traffic on highway during rush hour. Had to coast to side of road. Potential for fire due to unburned fuel vapors escaping cylinder bore into engine compartment which now had spark coil exposed due to failure.

The spark plug stripped the treading on the head an was ejected from the engine.

The #3 plug on the passenger side towards the rear blew out of the engine.the engine has never had the plugs replaced.i purchased the truck new from ford in april 2002. The truck has the ford 5.4 triton.the plug has all of its threads the head has no threads.the coil was also damaged when the plug blew out of the head.

Vehicle in motion, city street,speed at 35mph. Sudden loud bang, engine started banging.spark plug #4 blew out of engine head.

The contact owns a 2002 ford f-150. The contact stated that the spark plug ejected out of the engine compartment while driving approximately 65 mph. The vehicle was towed from the contact's residence. Mcmaghn ford diagnosed that the engine would need to have a new cylinder head. The manufacturer was notified, but did not offer further assistance. The failure mileage was 120,000.

Another spark plug blew out of cylinder head taking threads with it.possible fire hazard as fuel spews into engine compartment with live sparks close by.

Spark plug shoots out of motor while driving.has been reported on lots of vehicles for years.

Started to hear exhaust noise from engine compartment on my 2002 ford f150 xlt triton v8 4.6l with only 95412 miles found that bolts that hold the exhaust manifold were broke and others near breaking at cylinder headthere is a danger of fire in engine compartment due to hot exhaust gases and safety issue repair expensive having to remove bolt studs from engine head without doing damage to engine head that are so rusted in.

2002 f150 harley davidson edition with only 75,000 miles blew a spark plug out of the head. Ford admits no culpability even though they have tsb's. Estimate to repair plug & change out other 7 spark plugs with 8 new coils was $2800. I could almost purchase a new engine for that. Found a reputable garage to do the work for around $900 total. Understand that i should get used to this happening until all 8 spark plug holes have been repaired. Ford man for 35 years. Own 3 currently. If dependability is no longer a priority for ford don't know what i will do.

The contact owns a 2002 ford f-150. The contact stated that after driving and parking the vehicle for approximately 15 minutes, the contact found that the vehicle had caught on fire. Prior to the incident the contact had noticed that the abs warning light was illuminated. The police and fire department were contacted and a report was filed. The vehicle was later towed but was not inspected by a dealer or an independent mechanic. The manufacturer was contacted and they advised them that there were recalls on the vehicle that were never satisfied, but the contact was unsure of which recalls were open on the vehicle. The failure and current mileages was approximately 160,000.

The contact owns a 2002 ford f-150. The contact stated that while driving 65-75 mph, the engine would hesitate then surge forward when the contact was attempting to accelerate. The failure was recurring. The contact took the vehicle to an independent mechanic, who stated that the egr sensor would need to be replaced. The vehicle was repaired. The manufacture was not alerted of the failure. The approximate failure mileage was 58,730. The vin was not available.. ..updated 03-12-14

The contact owns a 2002 ford f-150. The contact stated that while driving 60 mph, he heard a loud noise from under the hood. The contact then noticed gasoline spraying out of the vehicle. After further inspection, he noticed a spark plug had blown out the head of the motor. The vehicle was towed to an independent mechanic for diagnosis and the contact was informed that the aluminum in the block was not strong enough to hold the spark plug. The hole was re-threaded and a sleeve was placed inside. After the contact drove 50 miles, the failure recurred. The vehicle was towed to a different mechanic where the contact was awaiting diagnosis. The manufacturer was notified but offered no assistance. The vehicle had not been repaired. The failure and current mileage was 137,000.updated 4/26/13

About 6months ago, cruising about 60mph; heard a "pop", lost engine power, engine light on,...pulled over and discovered #3 cylinder missing the spark plug and the cop broken.had it towed home (approx 25miles); went online and discovered it's a systemicproblem with many other ford v8-v10 1997-2003 motors.

Driving home from the river towing my boat a spark plug blew out of the engine with no warning leaving me stranded in the middle of the desert.

Spark plug was ejected out of the engine.

My 2002 ford f150 xlt sup cab 4wd v8 has been acting up for a month or so it started by acting like it had a dead battery but that wasn't it we used 2 new battery's in it so the local mechanic shop showed us how to remove the hot post have the truck turned on but not cranked and when you replace the hot post watch for the rpm to race to the highest then back down to 0 then crank it this is a two man job by the way and it worked then it just stopped needing to be done and has been running fine i drove it on tuesday no problems and today friday someone came inside and told me the truck was cranking on its own i had the only set of keys in my pocket so i thought impossible well i went to check and sure enough it was trying to start on its own i got into the truck and tried to crank it but it wouldn't start on my 3rd try it turned over but sounded like the starter was banging into something and now that i have read multiple cases where peoples truck has caught on fire while no one was in it and it had not been driven in a few days i wonder if there truck had tried to start on its own and they just didn't know it im going to call ford motor company tomorrow but the people whose trucks caught on fire got no help from them im hoping they will help me before my truck catches on fire its undriveable at this point but a fire would not only destroy any chance of fixing it but the damage the truck could cause to other things or people around it would be irreversible has anyone else had there truck to crank without a person or key near it ? here's hoping ford motor company cares about there customers.

Spark blow blow from the head no. 6 i the mechanic fix it and that happened yesterdayi cannot remember thehopping in vegas ican remember 'the

I was driving about 60 mph on a county road when the number 3 spark plug blew out of the cylinder head. I was able to stop safely, but the incident scared my 5 year old daughter. Because of the plug blowing out me and my daughter were stuck on the side of the road for about an hour in the florida sunwaiting on someone to come and get us and the truck. I called around and several repair shops stated it would cost me between $700 and a $1000. After doing extensive research online i discovered this is a major problem for the 5.4 triton engine. I called ford and they said the repair cost would be on me to fix. I feel that there needs to be a recall because of this defect in the cylinder head.

While pulling up to a stop light my truck started popping and shaking.i pulled over and opened the hood to find out a spark plug had blown out of the motor.it exploded with such force it broke the coil over housing on the head.i have called ford and they say they don't know of any issues of this.it is all over the internet about it.they are in court right now over the 2005 and up vehicles having the same issue.i am the original owner and have never had to replace the plugs so they are straight from the factory, and the truck has only 123,000 miles on it.it is now going to cost me over $400.00 to fix this one plug with no guarantee it won't happen to any other plugs.i'm retired on social security and cannot afford a new truck payment, or continue to fix their defects.

Vehicle caught fire after being parked for 5 hours. Almost burnt my building down.

Was driving my vehicle and the spark plug was blown out of the engine. Could have caught on fire. Never heard of this happing before until the tow truck driver told me his expedition with a tritonv8 did the same thing. Dealer wanted $700 to fix the spark plug and $1200 total to replace all coil packs and plugs which is ridiculous for a non-custom pick up truck. What if my wife would have been driving and not known what to do? it could have caught fire or caused a crash. The dealer rattled off the estimate like they do it all the time which tells me this is a defect in manufacturing and why has this not been recalled?

Spark plug ejected from engine.

While driving 60 mph i heard a loud pop followed by deceleration and engine misfire.examined engine compartment and observed compression air from #4 spark plug. Overhead coil broke off and still attached to #4 spark plug. Gas fumes and still sparking plug was a disaster waiting to happen so i had the truck towed 150.00. And 300.00 repair to rethread cylinder head. Mechanic said it was original sparkplugs and examined all remaining plugs. # 1 plugseating was damaged upon inspection and appeared that it was about to pop out also.

The contact owns a 2002 ford f-150. The contact stated that while driving 40 mph, he heard a loud noise as the vehicle began to shake violently. The vehicle was shut off and restarted however, the engine roared abnormally loud and exhibited a reduction in engine power.the contact found a spark plug sitting on top of the engine, which appeared to have been ejected from the engine. The vehicle was not diagnosed. The manufacturer was notified and stated that no assistance would be offered. The failure and current mileage was 149,500.

The contact owns a 2002 ford f-150. The contact stated that he heard a loud banging noise coming from under the hood. Upon inspection, the contact discovered that the spark plug had become loose and had ejected from the cylinder head. The vehicle was not taken to a dealer. The vehicle was not repaired. The manufacturer was notified. The approximate failure and current mileage was 106,800. ...updated 11-12-13 according to the invoice, the #2 spark plug blew out of the head.the vehicle was repaired.updated 11/19/13

Spark plug ejected out of motor when i was pulling out of a driveway onto a city street.

#4 spark plug blew out of the engine. Stripping the threads from the block.

Engine threw a spark plug out of the hole, broke the mount for the coil pack. This is the third time i have had this issue.

Engine quits running and wont restart, so you have no power steering or brakes. Problem indicators are 1. Engine wont restart/ or quit running 2. Odometer reads all dashes, no numbers,3. Anti theft activated. This is caused by the power wire in the fuse box under the hood corroding off for the pcm relay and leaving the pcm dead.

While driving at 15 mph cylinder #5 spark plug liberated it self from the engine.

The contact owns a 2002 ford f-150. While driving at 5 mph, the engine stalled. The vehicle was taken to an independent mechanic, who diagnosed that the engine needed to be replaced. The vehicle was repaired. The manufacturer was notified of the failure. The approximate failure mileage was 140,000.updated 5/20/15 updated 10/05/2017

Spark plug ejection when accelerating from a stop.this is the 3rd (third) plug that has blown out in the past year.this is the fourth repair due to the first repair using a "repair kit" that the local dealership recommended to the mechanic.this repair kit and coil pack became overheated and blew our after about 2 months of run time.it sounds like the thin aluminum heads is the source of this problem.is there any recall or concerns from ford on this problem.i do not think i am alone with this situation.

This is follow up assessment to my 9/22/2019 claim [xxx]- where i found myself in a very dangerous vehicle run away situation that resulted in a rear end accident with another vehicle.my mechanic's first observation when turn ignition key, the engine raced at full throttle out of control.after quickly shutting down engine the symptoms lead my mechanic to test the idle air control valve.having never seen this dangerous symptom from a bad iacv, he continued to do further test on the iacv only to determine the part was indeed defective.after diagnosing the problem, the defective iacv part was quickly replaced. The engine is now running good again.if you need to contact my mechanic: dugan auto service, narvon pa - doug miller 464-798-8097information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(b)(6).

After starting engine, spark plug #2 blew out of cylinder head. Damaging coil with a load explosion!

The contact owns a 2002 ford f-150. While driving various speeds, the contact heard a loud abnormal noise underneath the hood and the check engine warning indicator illuminated. The vehicle was not diagnosed or repaired by a dealer. The contact knew that the failure was caused by a spark plug. The manufacturer was not made aware of the failure. The failure mileage was 190,000.

The truck simply shut down while i was driving. The engine stopped running. For a period of about a month prior to this action, the truck would sometimes, randomly, not start. After waiting a period of time the truck would start.

Blew spark plug out of head.

Takata recall my spark plug blow out on # 6 header today on 3/23/2017 on my way to work at 4:00 am on rout 390 in pa

While driving my vehicle under very normal circumstances, traveling approximately 30mph, my truck began to run very rough and there were loud popping noises coming from the top of the passenger side valve cover. It turned out to be a blown-out spark plug and coil pack.

The contact owns a 2002 ford f-150. The contact stated that while driving 65 mph, he heard a loud popping sound and the vehicle decelerated. After inspection, he noticed that the spark plug ejected from the cylinder head, damaging the ignition coil.the failure occurred three times. The manufacturer was made aware of the failure but did not offer any assistance since the vehicle was not included on any recalls. The vehicle was not repaired. The vin was not available. The failure mileage was 110,000 and the current mileage was 185,190.

I was driving and the speed would go up to 90 mph, the truck was not going the speed in reality. Then the rpm's would go up really high, i stopped the truck put it in park and back in drive tried to drive off. The truck then would not go over 30 mph and the gas peddle was all the way down trying to go, the engine started smoking and when i pulled over opened the hood it was smoking from the driver side upper corner of the truck. After having a mechanic look at it, he said the break pressure switch needed to be replaced because it's a hot wire and it's leaking. After checking the ford vin check it didn't say my truck was apart of the recall but they year and make and model is. I'm confused and at this point don't want to put my children in a fire ball like that if it catches on fire...

The contact owns a 2002 ford f-150. The contact stated that an explosion occurred under the hood and the vehicle caught fire while parked in the driveway. The fire was extinguished by the fire department. The vehicle only had liability coverage; therefore, the failure was not covered by the insurance company. The vehicle was taken to metro ford inc (2860 s noland rd, independence, mo 64055, (816) 254-9800), but they could not assist. The dealer suggested having an independent mechanic diagnose the vehicle. The manufacturer was not contacted. The contact stated that the vehicle was included in nhtsa campaign number: 05v017000 (vehicle speed control), which could have caused the fire. The failure mileage was 204,000.

The contact owns a 2002 ford f-150. The contact was traveling 45 mph when a popping noise emitted fromunder the hood and the vehicle decelerated abnormally. The check engine light illuminated after the failure. The contact stated that a private mechanic confirmed that the passenger side coil for a spark plug became detached. The manufacturer was contacted. The vehicle was not repaired. The failure and current mileages were 98,791.

Exhaust manifolds have developed holes in them. I believe ford's suppliers provided inferior materials in their casting of the manifolds. This not only offers more pollution to the atmosphere but is a possible fire hazard. My vehicle has been well cared for and has only 37000 original miles. I have vehicles built in the 1950 and their exhaust manifolds continue to function. I believe a recall on these vehicles is in order and ford motor company should make the necessary repairs at their expense. Updated 10/01/15*lj

Spark plug blew on my f150 king ranch.

On march 22, 2014, the truck was parked in a local parking lot, the ignition key was removed and the truck was locked. The driver returned to the truck to find that while it was parked, a fire had begun in the engine compartment of the truck, and the fire department and police department were on the scene putting out the fire. Because of the quick actions of an individual parked nearby who used a fire hose to contain the fire until the fire department arrived, the cabin and the body of the truck were spared, and the damage was localized to the engine compartment. The cause of the fire was the speed control deactivation switch.

Spark plug blew out of #2 cylinder taking threads with itrequired special insert for new plugcost $400possible fire hazard as fuel blows into engine compartment and spark plug is still firing.

The spark plugs were blown out of the heads; the threaded portion of the head was stripped; heli coils were used to correct the problem; this happened three times now in less than a month.

The contact owns a 2002 ford f-150. While the vehicle was parked, smoke appeared under the hood and the vehicle caught fire. A police report was filed. The manufacturer was not made aware of the failure. The approximate failure mileage was 107,000.

The contact owned a 2002 ford f-150. After the contact turned off and exited the vehicle, he was alerted by a passerby that there were flames under the hood. The flames were near the driver's side of the engine compartment near the brake system. A fire inspector extinguished the flames. The vehicle was destroyed by the fire. A dealer was not contacted. The manufacturer was notified of the failure. The contact was uncertain if the failure was related to nhtsa action numbers: ea05005 (electrical system, vehicle speed control) anddp05005 (engine and engine cooling) and nhtsa campaign numbers: 06e056000 (fuel system, gasoline) and 05v388000 (vehicle speed control). The manufacturer was notified of the failure. The vehicle remained at the scene. The cause of the failure was not determined. The vin was not available. The approximate failure mileage was 175,000.

Spark plug blew out of head.

The contact owns a 2002 ford f-150. The contact stated that while driving at 60 mph, the contact noticed smoke and an oil odor emitting from the front of the vehicle. Upon further inspection, the contact noticed that oil was leaking from the exhaust. The vehicle was not diagnosed or repaired. The failure recurred on numerous occasions. The manufacturer was notified of the failure. The failure mileage was 140,000.

Exhaust clamp that holds exhaust damper or counter weight fell off ( because of rusted exhaust clamp ) while driving at 50 miles per hour. Its quite heavy and was bouncing on road behind me almost hitting motorcycle following me. I found my exhaust damper on side of road, if needed for investigation.

The contact owns a 2002 ford f-150. The contact stated that while driving 35 mph, the vehicle made a loud noise. The vehicle was taken to the dealer where the technician diagnosed that there was a blown spark plug that needed to be replaced. The manufacturer was made aware of the failure. The vehicle was repaired. The vin was not available. The failure and current mileage was 170,000.

#3spark plug blew out of right cylinder head . Since the injectorwas still pumping fuel into the open chamber this could have caused an engine fireinow have found this to be somewhat of a problem with the 4.6 litre engine due to the aluminum heads.

On start up a sparkplug blew out of cylinder head .... 3rd plug to bow out in 8 monthsover 800.00per plug to fixthen caught on fire under hood......very dangerous tohave happenmay cause our house to burn down if in garage.... I called ford 4 timesno helpwhat soever.....bad company.....do not advise ......bad ford products....they need to do a class action on ford.....

The spark plug on the passenger side of my vehicle exploded out of the head as soon as i started the vehicle breaking the coil pack in the process. I purchased the vehicle used a year ago and since the plug blew out on me i discovered that this is not the first time this has happened to my truck so it is an ongoing problem.

I was driving my vehicle when i heard an explosion-type sound, similar to that of a gunshot. The sound startled me and caused me to veer off the road crashing into a bush on someone's front lawn. I re-started the vehicle and heard a very loud and rapid "popping" sound from underneath the hood, which became worse as i accelerated. The vehicle was also shaking violently as i attempted to drive home, which was only 1 mile away from where the incident occurred. When i arrived home i inspected the engine compartment and immediately noticed that the 2nd spark plug in on the driver's side of the engine (#6 cylinder) was blown completely out of the engine head. I contacted my local ford dealer the next morning and was told to have the vehicle towed to their service department. Shortly after arriving, i was informed that "blown spark plugs" are a very common issue with the ford triton 4.6 and 5.4 litre engines. I was advised that the spark plug hole would have to be re-tapped and a heli-coil kit installed. This work was performed on 06/08/2012 with a total cost to me of $449.81, not including the cost of the tow. I was advised by the dealer's service department that ford had issued the first of several tsb's (technical safety bulletins) to all of it's service departments across the us in march of 2006 informing their technicians of the defect in the engine's aluminum head and the increasing frequency of this "blown spark plug" issue. Included in this tsb were instructions on how to repair by using a heli-coil, which is not a ford part, not covered under any warranty and not guaranteed to stay in place. A recall needs to be issued. Please see the link; i am one of thousands who have experienced this issue and i feel that those of us who have incurred unnecessary costs due to ford's defect should be made whole. Http://www.consumeraffairs.com/automotive/ford_spark.html.

On more than one occasion spark plug and coil for #4 cylinder has blown out. Few times i was able to tighten down the plug and replace the coil. Last time it happened it messed up the threads. Had to buy a special plug to put in along with a rethread part. Now i can not every replace that spark plug do to having the threading housing.

The contact owns a 2002 ford f-150. The contact stated that while driving 65 mph, the vehicle shook and wobbled violently then fuel spewed from the engine. The failure recurred numerous times over the course of five years. The vehicle was taken to a dealer where the spark plug coils were replaced. The failure recurred each time. The vehicle had not been repaired. The failure mileage was 100,000 and the current mileage 226,330.

I own a 2002 ford f-150 xlt 4x4 with a trition 5.4l v-8. I went out to start it this morning and i heard a loud noise that sounded like a shot went off. Then my truck started shaking and making a chugging noise. I shut it off and opened the hood and found that one of my spark plugs just blew out of the engine. It broke the coil and stripped out the threads where the spark plug goes. I had to have it towed to a mechanic and it cost $503.83 for the repair. The mechanic told me this was a common problem with the trition engines. I went online and did some research and found many complaints of the same subject. I think ford needs to issue a recall to fix this problem.

The contact owns a 2002 ford f-150. While driving at 55 mph, the spark plug failed. The contact called an authorized dealership and the dealer stated that the spark plug did not call for repair until 100,000 miles. The dealer also stated that there are different metals interacting with each other which would cause the spark plugs to fail and stated that the contact would have to pay out of pocket for repair. The vehicle was repaired. The current mileage was 89,533. The failure mileage was 89,520.

While driving down the road, i heard a loud explosion and the engine began running rough. I pulled over and opened the hood. The explosion had dented the inside of the hood. I found a broken coil laying on top of the engine, and the corresponding spark plug laying beneath the engine. I took the vehicle to a mechanic, who re-threaded the spark plug hole and installed a new spark plug. The vehicle performed as usual for about six months, and then the same exact situation occurred, involving the same exact spark plug. The second occurrence, the plug and coil were so damaged that the head could not be re-threaded and repaired. After researching this issue, i found that dozens of other owners have experienced the same problem, which is due to an engine and/or piston defect. The second occurrence required drilling out the affected head, tapping it, and installing a helicoil before the spark plug could be replaced. I am very concerned about this issue, since in addition to the expense and inconvenience this manufacturing defect has caused me, it is extremely dangerous as well. While i have not had an engine fire, other owners of this make and model have reported engine fires.

The contact owns a 2002 ford f150. The contact stated while the vehicle was parked he heard a loud noise and noticed the vehicle was on fire. The fire department stated the fire initiated in the engine. There was no mention of a fire report being filed. The vin information was not available. The failure and current miles was 200,000.

The contact owns a 2002 ford f-150. The contact started the vehicle and there was an abnormal explosion from under the front hood. The vehicle was shut off and towed to an authorized dealer where the contact was informed that one of the spark plugs had blew out and detached from the engine. The vehicle was repaired. The failure and current mileage was 78,000.the vin was unavailable.

#3 spark plug blew out of the head going 65 mph.$500- repair bill to place a helicoil.talking to several mechanics, it is a common problem with the 5.4 ford motor.why has there been no recall or safety warning issued?

I was driving down the road about 45 mph, when i heard a loud noise so i pulled over , found the pass side rear plug was shot out of the motor and laying on the top of the engine. The coil pack is cracked and the mounting bracket snapped off. I have done nothing to fix this yet!yes i have old parts.

Ford triton 5.4 spark plug ejection.

My 2002 ford f-150 has in the past two months experienced three blown/ejected spark plugs causing the damage and necessary replacement of "coils". This posed a possible safety hazard, and i am very unhappy at the time and cost i have incurred since the initial onset of this problem, that apparently ford has been aware of all of this time.

2002 ford f-150, 4.6 triton engine keeps blowing the spark plugs out of the heads.

Vehicle experienced sudden stalling at various speeds. Took vehicle to dealer for checkup, but the cause was undetermined.

2002 ford f150 5.4l engine plug popped out broke coil.

My 2002 ford f150 5.4 spark plug blow out of the motor with only 42000. Miles on it. $ 890.00 to repair.

The contact owns a 2002 ford f150.the contact stated that the sparks plugs were loosening and stripping off the treads.the spark plugs were also detaching from the vehicle.he notified the ford dealer and they stated that there was nothing wrong with the spark plugs flying off the vehicle.when the spark plugs detach, sparks fly.the failure occurs whenever the vehicle is started and before moving.the failure always occurs with the number three cylinder.the failure mileage was 50,000. Updated 07/29/08.*ljupdated 08/05/08.

Spark plug blow out in 2002 ford triton engine.in past 3 years have had 2 sparkplugs blow out while traveling approx 65mph.problem corrected by retapping and replacing the plug at approx $700 repair each.

The contact owns a 2002 ford f150.while driving approximately 60 mph, the driver suddenly heard a loud noise coming from the engine compartment.she initially thought that the muffler failed.the vehicle did not stall or overheat.she drove the vehicle to a mechanic, who stated that a spark plug blew out due to the aluminum head on the engine.the mechanic performed a healie core and replaced the plug.the vehicle drove normally for over a year before the failure recurred.while driving 65 mph, the contact heard a popping noise coming from the engine.she drove approximately one mile and then had the vehicle towed to the ford dealer.the mechanic stated that the vehicle had a defective cylinder, which caused it to blow out the spark plugs.the mechanic further stated that it was a very common issue and no recall was available.the contact is waiting for a call back from a ford supervisor.she believes that ford should be responsible for the repair.the vehicle has not yet been repaired.the failure mileage was 70,000 and current mileage was 98,000.

I was returning from work on 1/2/08 when my 2002 ford f-150 (triton 5.4l) began to pop and run rough, i smelled gasoline in the cab of the truck and pulled right over, upon looking at the engine i noticed the #3 plug lying on top of the engine, it had blown out.this plug was factory installed and had never been removed from the engine.

2002 ford f-150 5.4 v8 - original factory spark plug blew out of cylinder no. 3 under normal driving use.vehicle has 78,000 original miles on the engine and plugs and ford does not recommend changing the spark plugs in this engine for the first 100,000 miles.service manager at the ford dealership where truck is being repaired indicated that this is a common issue with this motor, however the repair is not covered by ford.

Spark plug blow out ford f150 4.6 v8 triton engine.

I have a '02 ford f150 with 51,581 miles on it.yesterday, cylinder #3 decided to blow the spark plug right out of the cylinder head.fortunately, i was able to stop the vehicle immediately.after reading many other frustrated customers with the same issue, i found out that i was quite lucky that the engine didn't immediately erupt in flames.ford refuses to acknowledge there is any issue with this design even though it's well documented.ford expects it's customer to replace the head to resolve the problem at the customer's expense.mine $3,322.96.now the better part.because it appears the design has not changed, even by replacing the head there is no guarantee that this will not happen again.

Event..i was driving west bound on the 215 freeway in las vegas, nv. Exiting durango road. I sat at the intersection waiting for the signal light to turn green. When the light turned green, moving forward, i was making a left hand turn going (10mph) south bound on durango road, just at that time i herd a loud pop noise. As i was pulling over, my truck (f150) was running rough, i stopped, put it in park , shut the engine off, opened the hood and there sat a coil pack including the spark plug on top of the motor. After evaluating the incident more, i notice that the coil pack and spark plug came from the passenger side engine head #three (3) cylinder. My truck has the original motorcraft spark plugs in it since 2002. Not sure why the spark plug would just pop-out. Nice job ford!!ford manufactures the motor (triton 5.4l) and the motorcraft spark plugs?seems very simple whose responsibility this is.repair cost''the repair shop is estimating $2,500.00 head repair or new engine at approximately $6,500.00 inc. Labor.questiions..how is the consumer going to know prior to the spark plug popping out, to secure it?why are the spark plugs popping out?not enough threads?how do the executives at ford sleep at night knowing that this problem could take someone's life at any time?personal comment..when the spark plug or the coil pack was ejected from the engine head, this could have hit the fuel rail and started a tremendous fire, like a lot of people in the us we don't always carry a fire extinguisher because an '!@#$% spark plug is going to pop out of the engine head and start the truck on fire. This is ridiculous!!!! ford motor company needs to own up to there mistakes before somebody looses there life. I am not the suing type of person, but if one of my kids looses there life driving my truck because of a spark plug problem and ford motor company did not tell me about it, i am afraid to tell you what i would do. This is not a threat just reality.

Spark plug ejected at ignition while parked.

On april 17, i noticed a whistling sound coming from the engine, but could not find the source of the sound, and thought it was a vacuum line leak. I started the truck on the morning of april 14 and i heard a loud popping sound followed by a small black cloud, upon examining under the hood, i found the #3 spark plug on the passenger side had blown out of the hole and the coil had been blown off with it, breaking the plastic that had a steel insert that was screwed down to the block. I tried to replace the spark plug, but could not get it started in to the threads on the head. I found out that o'reily's sells a cylinder head repair kit # 42025 specifically for this problem, it had a insert that you screwed into the head and it was threaded on the inside to accept a extended length spark plug that was included in the kit, i tried this kit @ $64 dollars plus the new coil @ $43, upon completing the work with the kit and the new coil installed, i started the truck and still had the same whistling problem and was losing compression, i contacted a local mechanic, and found out from him that this is a very common problem and he see this same problem once every two weeks or so, i took the truck to him and he worked on it for approx. 6 hours and has the problem fixed, however, he said he couldn't promise that this is not going to happen again, to the same plug or others. If ford knows there is a problem why won't anybody make them fix it and make it right for the little guy (consumers?)

Spark plug self launching from ford f150 5.4 l engine

I was traveling 60 mph on the freeway when a sparkplug was ejected from the engine, breaking the coil attachment from the engine.i found both the spark plug and the coil lying on top of the engine.

A neighbor called 911 to report my vehicle on fire, parked in my driveway while i was at work.the engine was not on and there were no keys in the ignition.the last time the vehicle was driven was 2/14/2012.a neighbor was able to spray water on the fire, and the fire department was able to get the fire out and prevent the fire's spread to the cab, or to my house.there is quite a bit of fire damage to the engine.there are several components of the engine melted on the driver side of the engine, above the left front tire.

I have had two sparkplugs ejected from my truck motor.i have a fordtruck.it has happened twice in two years with plugs that were in it when i bought it new from a ford dealer, with ford certified mechanics.2 out of 8 is a 25 % failure rate.

The contact owns a 2002 ford f-150.the number 7 and 8 spark plugs have blown out of the cylinder head.the vehicle was taken to the dealer for inspection. The technicianstated that the spark plugs misfired becausethere was not enough thread to hold the spark plugs in place.spark plug number 8 and replaced and number 7 was in the process of being replaced.the failure mileage was 94,227.

While at a stop light waiting to proceed on the arrow, i accelerated and heard very loud pop and a violent shake. Pulled over out of traffic and check under the hood and found that the right rear spark plug ejected out of head. It should be noted that this the second time for this to happen my vehicle the first time the had 71000 miles and now. Ford will not do any thing about this requiring problem with it's ford f-150 5.4 triton engine 2002.

My wife was driving in the car pool lane during rush hour traffic when the number three spark plug was ejected from the head of my 2002 ford f150 lightning. My wife loss power. It was a very dangerous situation to be in the car pool lane when losing power. I am a mechanic and a spark plug should not just eject itself. Luckily my wife was able to maneuver the truck over and off the freeway. Ford was contacted. They said they know of this issue with the spark plugs, but at this time it is the consumers responsibility to pay for the repairs.i feel it should be a recall. There has been thousand of complaints regarding this same issue and nothing has been done.

While driving the truck one of the spark plugs blew out of the aluminum head on top of the motor. This vehicle malfunction destroyed a coil pack, spark plug and wiring.

The contact owns a 2002 ford f-150. The contact stated while driving approximately 50 mph he heard a loud banging noise before the vehicle stalled. The vehicle coasted to a stop and the contact noticed the spark plugs had fractured from the engine. The vehicle was towed to an authorized dealer where the contact was informed that this was a known failure. The vehicle was in the process of being repaired. The manufacturer was notified and also acknowledged this was a known failure; however, the manufacturer offered no assistance. The failure and current mileages were 65,000. The vin was unavailable.

I have a 2002 ford f-150 lightning, i was driving one day and the spark plug shot out of the engine due to lack of threads to hold the spark plug in. The vehicle was repaired using a time-sert kit.

The contact owns a 2002 ford f150 harley davidson.on january 3, 2008, a spark plug blew out.on may 31, 2008, while at a car wash, the contact heard a loud noise.the vehicle was turned off and towed to the dealer.the dealer stated that the same spark plug from the solenoid had blown again, which also blew the engine head.the repair is expected to cost between $2,200, and $5,000.also, in december of 2007, the sunroof motor shorted and no longer works.she was informed that the repair would cost $1,000, and has not used the sunroof since.the current and failure mileages were 143,000.

2002 f150 ford triton spark plug ejection.

Spark plug blowout of the cylinder head on a ford 5.4 triton motor. Many have had this problem and have to deal with a bad design by ford.it makes these ford vehicles non reliable because it could leave you stranded away from home with no one to fix the problem like what happened to me.

Apparently the nhtsa must need more complaints or a death to investigate this issue.second pending fix9-23-2009 95,000. After having read all these complaints and reliving the same problems again through this website, and i'm sure many more undocumented complaints. I am now on my second fix. First time 3 spark plugs through the engine. Had extended warranty so ford did a band aid fix ( surprise ) now here we are a year later and we need surgery $4900 just to put a new head on one side. What is being done to hold ford accountable for a known defect. The opportunity for fire and/or death is very high and yet this problem is not important to anyone except for letting ford get rich on their known defect. Sad gov site this is just a vent page never to handled.

My 2002 ford f-150 with triton 4.6 liter engine blew the #4 plug on sunday morning. After it spent 3 days in the dealership to repair the problem, it then blew the #2 plug the very same night i picked it up on 4/7. Now i have found that this is a very common and well known problem in the 1997 to 2008 for engines with aluminum head threads. Ford is not taking responsibility for this design flaw. It is a hug problem that needs to be acknowledged.

My 2002 ford f-150 blew a spark plug right out of the cylinder while driving on rt 85 in connecticut. The danger from this was great as there was gas splashed throughout the engine compartment. Went t the ford dealer and they played down the situation and said it would cost $600.00 to fix. I also incurred a $200.00 towing bill, and had to replaced a spark plug coil which was damaged by the spark plug to the tune of $100.00. The internet has provided information that this is a significant problem with ford v-8 engines, and i'm wondering why the nhtsa lets this continue...many people are suffering financial loss, and safety issues with fires that result from this situation.

I was driving my 2002 ford f150 with a 4.6l triton v8 at 65 miles per hour, when all of a sudden my motor made a loud bang and the was banging non stop. I was unable to pull over imediatly because i was on the pa turnpike at a narrow point. I pulled over a little down the road and after a exspensive tow i learned that the #3 spark plug blew out of the cylinder head. The mechanic first tried to repair it with a self tapping sparkplug repalcemen thread but the damage was to extensive. Now he is going to try a heli coil if that doesn't work i'm told i will need a new head.

I was driving and felt and heard a pop in the engine compartment. I pulled off the road thinking it was a tire blow out. Once i got out and checked the tires i started the engine again. It sounded like there was no exhaust manifold. I had to get it towed to a service station. I later found out that it blew out a spark plug out of the head and split the coil and possibly damaged another coil. It has not been repaired yet. I am very dissatisfied with the situation. I have done research and found thousands and thousands of other people having the same problem. Owners of these vehicles should not have to pay out thousands of dollars for a ford design error.

I own a 2002 f-150 4x4 it has 79k miles and had the original ford plugs in it. I was stranded a long distance from home when the truck spit a spark plug out destroying the coil. Smoke and fuel came out from the engine compartment and not knowing what went wrong i thought the truck was on fire. I had the truck towed to a ford dealership where they said yes that's a bummer. They fixed it with an insert and said there is no guarantee it wont happen again to that cylinder or the other ones!! not feeling comfortable leaving town in my truck now, i find out this spark plug issue is so common that there are shops in my little area that fix one to two of these problems a week! i'm sure ford don't even know about these vehicles. So i contacted ford directly and was told the same thing everyone else is being told across the country sorry cant help you!! but we have great incentives on new vehicles!! i was told the preventable fix for this problem is to replace the spark plugs more often although due to the cylinder head design this is only a possible bandage not a permanent fix and it could still happen. Ford and chevrolet represent history. I know times are bad but stand up for your product be american!!

Auto fire: resident heard car horn sounding, came out and saw 2002 ford f-150 smoking. Opened door and air entering vehicle started flames to grow. Neighbor extinguished with dry chemical. Appears to have been smoldering for sometime, due to heavy smoked glass in cab interior and melted dash compartment. Resident had last driven vehicle at 7pm, monday night. Truck dash is extensively damaged. Fire originated in the middle of the dashboard. Vin # has no recalls. Reported to fire department.

Went to make an appointment with firestone to have my plugs changed per ford manual on my 2002 f150 5.4 liter v8. It was told to me that they would not touch the vehicle as i should contact ford directly. They claim the plugs explode. We then called the ford dealer service department in sayville the woman stated at sayville ford service department the plugs would cost to replace $ 383.00 unless the plugs explode inside the engine when removed then it would cost 1/2 hour more per plug as they are having problems with the plugs exploding it could run up toa total cost of$ 800.00 max to remove. Something about new sleeve has to be replaced when it explodes. I was really irate we are only talking about plugs. I then contacted ford at 1 800 392-3673at customer relationship center claims they know nothing about this problem well i have a problem with this if firestone will not touch the vehicle and there own ford dealers explains they have a major problem then how do you not know about it. Problem. I have a big problem with this not only concerns about engine also the cost factor with regards with theremoval of defected plugs i believe they already knew of this problem and as usual they are trying to pass the defect to the consumer. It needs to be stopped.

Leading up to the spark plug being blown out of my ford f-150 with a 5.4 l motor, i heard a distinct ticking sound that resembled an exhaust manifold leak. Driving on the highway around 75 miles per hour, two hours into my drive the tick became louder and finally a pop came from under the hood. I then pulled over and left the truck idling. Looking under the hood i see the coil over pack vibrating a lot and then i shut the truck off and unplugged the coil over pack and out came the coil over pack and attached a spark plug. The coil over pack was broken due to the force of the plug being blown out. I am now in the process of towing my truck home which is 3 hours to do the repair necessary to fix the problem. To fix the problem i am looking to install a thread insert in hopes of saving a lot of money. This is the cheaper easier way to fix it for i do not want to replace the head myself nor do i want ford's investing thousands to replace it.

The contact owns a 2002 ford f-150. The contact stated that while driving approximately 25 mph, the vehicle suddenly stalled without warning. The vehicle was able to be coasted off the road and was towed to a dealer. After diagnosis, the dealer advised him that a spark plug had blown through the aluminum head and needed to be replaced. The vehicle was repaired for the steel ring being placed where the plugs were stripped. The manufacturer was contacted and they offered no assistance. The failure mileage was approximately 65,000.updated 03/05/12*ljupdated 03/07/12

2002 f 150 v 4.2l v6 engine.83000 miles has defective intake manifold gasket that can cause leak of coolant into cylinders causing engine to blow up possibly causing car to become uncontrollable causing a serious accident. Ford has no plans despite receiving numerous complaints.

Electrical: at 306 miles the solenoids had to be replaced. Upon shutting the vehicle off; the dash board would still illuminate. Also, upon shutting the vehicle off it would continue to run. This has happened a total of four times. The transmission completely failed with no warning. The consumer took the vehicle to the dealer, and was told the windshield had a leak which corroded the electrical system. The electrical problems started at 44000 miles. The gasket had to be replaced, and the harness wiring had to be replaced also. Upon trying to start the vehicle again the battery would be completely dead. Please provide any further information.

I experienced a spark plug blow out on my way to work.i was stranded on a narrow road and had to call for help.my dad called a tow tru ck and we had it towed to the dealer in kailua kona, hawaii.we saw that a spark plug had blown out.the tow truck driver said his truck did the same thing.at the dealer they said they did not know why it did that.after getting it repaired for $600.00, my truck would not run.they said, you need a new engine at the tune of $5,000.00.it ran fine prior to that spark plug blow out.with further investigation, an expert mechanic suspects they mishandeled the installation.they want me to pay for their mistake.this started out a ford part defect, but is ending up a destroyed engine.i will demand they fix it, or we will sue.this is outrageous!!! ford should not be bailed out.why can't someone do something about this?jail, perhaps? i am without a truck.

Twice within one year, on two different occasion,my 2002 f150 ford truck has ejected a spark plug.there was no indication that there was an issue leading up to the event occurring.both times i had my truck towed to my local ford dealership and repaired.the repair both times consisted of the instillation of a heli coil and the bill was around $700.00.

I was following the ford rules for when to replace spark plugs at 100,000 miles. I have 99,860 miles on my 2002 ford f150 xlt 4.6l triton v8 motor. I was driving home from getting the new plugs from the auto store to replace when i heard what sounded like a gun going off. One of the spark plugs fired out of its location ripping off the coil pack hitting my fan blade on the truck. This is very dangerous because as i have been reading. The fuel could have been ignited by the coil pack causing a fire or worse. What is being done about this defect and why has their not been a recall on the ford motors?

I was driving to pick up lunch one day from work and when i pulled out into traffic to head back i heard a loud pop followed by a loss of power and a sound that made me think the serpentine belt broke. The plug shot out of the head and broke a coil pack in half. I talked to the ford dealer that i get my parts at, and he told me it happens alot on 4.6 liters, 5.4 liters, and v-10 ford trucks so much that they stay well stocked on the parts that i needed to fix what ford doesn't consider to be a problem, the fix is a well greased, extra long 14 mm tap and helicoil, red locktite, spark plug, coil pack, and any other bits and pieces the plug destoys on its way out, from the reports i'm reading i got lucky thtat it was just my coil that took the brunt of it, i've talked to some people around the area and they see any where from 2 to 4 per week, and on top of that there was two people at my work that have had the same problem. We only have 18 employees. One was in a 5.4 and the other was a v10. The dealer told me there was no recallon the problem and that ford doesn't recognize it. The part will be repared and will not be avalible and just cost me more of my time and money doing stupid repares that are questionable at best.

Spark plug blow out in 2002 ford f150.spark plugs blow out and fuel vapor seeps out. No fire on my car, but very well could be.known problem ford refuses to recall.jack

2002 ford f150 blew the spark plug out of the head when starting engine. Gasoline fumes in cab very strong, had to exit vehicle, disable sparkplug coil to keep from having a serious gasoling fire on my hands......

I am one of the people who have had the original factory spark plug eject from the engine, which indicates there is a defect with the engine & cylinder head design.where i work, four of us have the same year truck, three of us had the same spark plug eject problem! the fourth guy only has 40,000 miles on his truck, so were all waiting for it to happen to him! just another of fords better ideas-i don't think so

The contact owns a 2002 ford f-150. The contact stated that while driving 65 mph, he heard a loud bang from the engine and started to smell an abnormal fuel odor. The vehicle taken to an authorized dealer where the contact was informed that one of the spark plugs was fractured. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was 140,000. Updated 05/07/12

I was driving my 2002 ford f-150 when the spark plug (3rd one on passenger side blew out of the head on the engine. The engine is a 4.6 liter triton engine. It made a large bang then a thumping noise and loss of power to engine soi hurried and pulled over and shutthe engine off. Tried to put spark plug back in. It stayed in for a few days and blew out again. It will not stay in. The cost of repairs could reach $2000.00 easily. If someone was near the engine when it went off it might of killed them. Very dangerous situation. I looked up on the internet to find a way to fix the problem and found out hundreds if not thousands of people have had the same problem with these engines.

Started off from stop sign and around 30-35 mph, heard a loud popping sound and pulled over to find #3 cylinder had blown spark plug out.coil was damaged also.had truck towed to nearest shop 40 miles away.

2002 ford f150 5.4l,spark plug blew out of engine while driving, gas smell and sparks in engine compartment. This has happened twice to me, 11-25-08 at 70k mi with original factory plugs cly #3 passenger side and 11-03-09 at 82k mi with the replacement ngk plugs cly #4 drivers side. This should be a recall very high risk of under hood fire.

2002 ford f-150 w/ 5.4 l v-8 engine----spark plugs keep blowing out of engine.

Upon starting the vehicle a spark plug blew out of the head.5.4 l triron engine.threads in head damaged beyond repair.fuel vapors escaping cylinder.spark plug has never been removed/replaced to my knowledge.

Spark plug blew out and stripped threads in head. This is the 2nd time a spark plug has blown out of the head. Repaired once about a year ago.

Driving to work and had to stop at a stop light a few blocks from work. When light turned green i accelerated to go and the car sound like the exhaust manifolds blew off. Parked car and had it towed to a local repair shop. Was notified by the technician that the back passenger side spark plug blew out of the cylinder. Technician repaired by using an insert. I have been doing alot of reading and i am finding out that this acommon problem with these motors. Why has their not been an investigation into this matter?

The contact owns a 2002 ford f-150. While driving approximately 60 mph, the contact heard a loud rattling noise from the engine area. The vehicle was taken to a local repair shop where the contact was informed that one of the spark plugs had blown out. The vehicle was being repaired. The current and failure mileages were approximately 110,000.

Spark plug ejection on 2002 ford f150 5.4l v-8 engine.

Spark plug blow out on my 2002 f150, 5.4l,v8, ford pickup. Mileage at time of the incident,46337. While turning right after stopping at a stop sign, i heard a loud pop. The engine lost power and continued to pop very loud. I pulled to the side of the road and called a tow truck. I knew what the problem was, because my brothers 2001, f150, 5.4l, v8, ford pickup, mileage aprox.103000 had the same problem.ford knows about the problem and has a new head with 8 threads instead of 4, but claim no responsibility for the failure. My truck is a the dealership that i purchasedit from. I have an extended warranty that is covering the replacement of "one" head. I am paying for the replacement of the other head. I think it is totally wrong to replace only one head when they both have the same defect!!

Vehicle was in the drive way and caught on fire burned completely up and blew out tires. There is a report with the fire department.

My husband was driving to work and heard a loud pop.his truck was towed to a ford dealer and we were told it was the #3 spark plug blew out.warranty company refuses to fix it.i have had to lose 2 weeks of work so far so that my husband can go to work.it is costing us $2400.00 to fix his truck.we have found out that this is a common problem with these vehicles.

2002 ford f-150 5.4 v8 - spark plug blew out of cylinder no. 3 under normal driving use. Vehicle has 98,000 original miles on the engine.i have ford extended service plan on the vehicle, although the local dealer said this is not covered under the warranty, and wants to charge me $4500.00 to repair.when i called the salesman to inquire about the esp, he said that the 5.4 is known to have those problems with the spark plug, so why will ford not stand up and accept responsibility!

Blew out two spark plugs and almost got rearended on the highway by a tractor trailer.

02' ford f150 triton v8 5.41. Loud tapping noise from motor. 2. & 3. Spark plug blown out of the head. So far this has happened twice. New spark plug, new coil pack, healy-coil pack, 4 hrs of my time working on this p.o.f.s... There should be a recall on this because it seems to be happening on all the ford trucks out there. Only ford.

Purchased used 2002 f-150 lariat with 80k miles in 4/08.sept 9th the spark plug #6 blew out of engine.not covered under warranty.had to tap and placed helicoil to fix.oct 10th the spark plug #8 blew out of engine.current mileage is 90k.

On three separate occasions my truck has blown 3 separate spark plugs from 3 different ports in the head.i have read numerous complaints about these motors doing this, and ford should be held responsible.

#3 s parkplug blew out of head and also broke coil on plug.ford service shop installed helicoil to fix problem and replaced coil on plug.also had ford service look at noisy ac blower motor fan and it was also bad.vehicle is a 2002 ford f150 supercrew 5.4l with only 28,500 on it.did not keep parts.vehicle out of warranty but i called customer relations and they only covered about 1/3 of cost to repair spark plug problem and none of the ac blower.

The 2002 f150 lariet was running great, had not had any problems leading up to this incident.the number 7 spark plug ejected from the head, caused loss of power of the engine, taken to a ford dealer and they are telling us they can replace the head for $3300.00 our cost.i feel this is a defect in the head and ford should be responsible to replace.

On my birth day i experienced something like never before i blew the #4 spark plug on the passenger side brought it back to work what a rough ride. Then started to look in the hole with a bore scope to find out the treads were gone yeah. Called around to find out how much it would cost me and the cheapest was a machine shop called lentech automotive at a price of 300.00 not bad but i made some more calls and found a kit to do it at bensons autoparts 65.00 hope this will fix it.

The #4 spark plug blew out of my 2002 ford f150.it happened twice within 2 weeks of each other.

On a 2002 ford f-150 harley davidson edition truck, the # 2 spark plug was ejected from the engine while driving 65 mph, causing my vehicle to slow down, and the gasoline and exhaust fumes were filing the drivers compartment. This is the second truck i have owned previous a (2003 same vehicle model) where the sparkplug has been ejected from the engine while driving. Why is there no recall or study on this problem from ford?? engine still had original plugs from factory!! their torque specs!!

I currently own a 2002 ford f-150.at about 70,000 miles a spark blew out on the drivers side.this was the original plug.had to have helicoil installed.prior to this incident, my 2001 expedition had the same problem.this was also the original plugs, but this motor only had 60,000 miles. Unfortunately, the ford dealer i had it towed to would not perform helicoil, so i had to replace the head.they said ford did not recommend helicoil.so i have owned 2 fords within 1 year of each other and both have had the exact same problem with plugs.it's apparent that ford has a design flaw.i heard from a ford dealer that the newer body style of f-150 has had a correction in the thread design in the heads.

The contact owns a 2002 ford f-150. The contact stated that spark plug number six blewout, damaging the engine coil and reducing the power of the vehicle. There was no warning prior to the failure. The vehicle was taken to an independent mechanic where the contact was informed that the failure was a factory defect. The vehicle was not repaired. The failure and current mileages were 102,000.updated10/12/11*ljupdated 10/24/11

On thurs. 12-07, i was driving 40 mph when i heard a loud pop, the truck was running rough and loud. I pulled over, it blew a spark plug(#4). Towed it to the dealership, was told the head would be replaced, then when i returned for the truck was told they would only repair the hole with a helicoil, which i found a service bulletin #0214 that states engine assemblies with aluminum cylinder heads repaired in vehicle have been found to leak coolant and/ or oil from the cylinder head gasket area. The dealership seems to think this is trivial, and refuses to replace the head under warranty. Truck is an '02 f-150 lightning. 5.4 motor.

2 spark plugs passenger side nearest radiator 'blew', vehicle has had all reccomended oil changes, including one a week prior to the incident. This particular incident also shredded all the spark plug wires on the passenger side. This has happened 2 more times involving all spark plugs now on passenger side of vehicle.

The contact owns a 2002 ford f-150.while driving approximately 3 mph, the vehicle exhibited a loud pop from the engine as the vehicle began to lose power. The vehicle was towed to an authorized dealer where he was informed that a spark plug fractured from the engine and tore an engine coil.the vehicle was in the process of being repaired.the vin was unavailable.the failure and current mileage was 95,800.

I own a 2002 ford f150 with a 5.4 triton engine.i just had an issue with a spark plug coming out of the head.i have read many reports of people having this same issue with new factory plugs and replacement plugs.this seems to be a design flaw that ford has yet to admit is a design flaw.this issues can result in a fire luckily it did not happen with mine.i work at a salvage yard and this is one of the common things we see happen to these motors.i thought i had one that was not part of the issue but i guess not.now i will have the cost of a tow call and what ever it will cost to fix it and from what i have seen so far around $500-1500 if heads are not changed.if heads are changed then it could be alot more.

Ford f150 2002 was having what we thought was a wheel balance issue. Day before sounded like lifters we needing adjustment (tapping) that seemed to get better as it drove. Was turning onto a highway type road, engine made a bang that sounded like it threw a rod, followed by loud pops.there was no smoke or oil.immediately pulled over and cut the engine.had to tow truck to dealer ($90).ford dealer identified blown spark plug #3, and used a kit to install helicoil to allow replacement spark plug. They said induction cleaning was also necessary due to the non-firing cyl, plus all new plugs.repair cost $950. Lost use of truck for two days, and then found out this is a known issue without a recall; and it could happen at any time on other spark plugs.spark plugs original to vehicle and normal maintenance was conducted on the truck.was advised i could have done nothing different to prevent this from happening.. Shocked and appalled to read of thousands of similar occurrence, and ford even has a kit to repair their manufacturing defect.

Ford f 150 number 3 spark plug blew out of the cylinder head.2002with 90000 miles.

I own a 2002 ford f150 with the triton 5.4l v-8.i have had spark plugs eject from 3 different cylinders now and ford claims it is not a recall issue. This problem has been noted on many of the ford vehicles with the triton 5.4 v-8.when the spark plug is ejected fuel vapor can leak into the engine compartment and possibly cause a fire.i have not had that problem but i am frustrated with ford's unwillingness to cover a known problem with their design.

I have a 2002 f-150 harley-davidson edition supercrew pick up truck and just had my number 3 spark plug blown out it destroyed the coil pack the plug and boot the vehicle has 121,556 miles.

Plug blown out of head!!!!!!!cost 250 dollars to fix..........

I was driving in the urban street and i suddenly hear a noise coming from the engine compartment, like something is leaking from the engine. So i had it towed to my house which is around 2 kms away. We discovered that one of the spark plug just pull out of the engine and it was the one that was making the noice and no power. I brought it to my friend whjo is a mechanic and he discovered that the tread is damaged and he cannot insert the plug anymore. I bought it used on march 2008.

Blew two spark plugs out of the head on two separate incidents about 3 months apart.had plug hole rethreaded and it blew out again about three months later.had sleeve put into the head today. Hope that holds it but doubtful.

The contact owned a 2002 ford f-150. While driving in reverse at approximately 2 mph, the contact noticed smoke emitting from underneath the hood. The contact immediately exited the vehicle. A police report of the incident was filed. The fire department extinguished the massive flames, which extended 50 feet into the air. The vehicle was towed to a salvage facility for further investigation. The manufacturer was not notified of the failure. The approximate failure mileage was 55,000.

Driving along a river road at 35 miles per hour, after a short highway drive of about 70mph, a spark plug blew out of the #3 cylinder. We were going camping with our 2 young boys, so decided to drive the truck home. During the drive the smell of gasoline vapor was overpowering. We had only a 45 mile drive to home. On getting the truck home i popped the hood and to my horror the ejected plug was still firing on top of the valve cover. This is an extreme fire hazard!

I got in the truck and started it, there was a funny noise and a loud bang. I shut off the truck and saw smoke coming from under the hood on the passenger side near the windshield. I looked under the hood and decided it needed to go into the shop. I took it to the dealership and was told the spark plug had blown out of the block of the truck, they tried to put it back in but the head had been stripped and the coil was cracked. We were then advised that the truck needed a new head.

I have a 2002 ford f150 that has headlights going off while driving.i have had it repaired only for it to reoccur.this is not a minor problem to me and the dealership that i purchased it from is unable to make a service appointment for a week.i have another vehicle but not everyone has that privelege and i have decided to service it at another location.maybe my vehicle is the only one and it is just something that happened.but i am concerned for my safety.thank you for allowing me to voice my concern. Llc

The contact owns a 2002 ford f-150.the contact stated that while at a stop, there was an abnormal noise coming from the engine without warning. The contact mentioned that the failure recurred intermittently. The vehicle was taken to a private mechanic where it was diagnosed that the radiator supports were rusted and needed to be replaced.the vehicle was not repaired.the manufacturer was not made aware of the failure.the failure mileage was 73,000 and the current mileage was 74,000.

Spark plug ejected fromengine.

The spark plugs are being blown out of cylinder heads on all size triton engines.this occurred on my 2002 ford f150, and on my father in-laws expedition.this was on a triton v-8 and v-10s.when i took it to the dealership in ft wayne indiana they informed me that this is common on these engines i also spoke with ford customer care and they claim that this is common.they wont recall it because they claim that this is not a safety issue.i feel that this is a safety issue because it does not shut off the fuel supply to that cylinder.not to mention it just happens with out any sort of warning luckily i was able to limp my truck to the closest ford dealership in my area.with my father in -laws expedition he was just outside of town on his way to arkansas when his blew out.the only remedy is a healy coil or replace the head, thankfully the coil is reasonable in cost but wont last forever.

I was driving along mn7 on my way home.i stopped at a 4 way stop.when it was my turn to go, i started to accelerate and then my #5 spark plug blew out of the cylinder head.this has happened before.one may 4th 2008, #3 and #4 blew out and it cost me $2,000 to fix this.after doing some searching on the internet, it appears that a lots of ford f150 owners are having this problem and ford will do nothing to fix it.

While accelerating from a stop, a loud pop came from the engine compartment and the engine started shaking violently. Pulled over to check under hood and discovered a spark plug was blown out of the engine head. Head needs replacement.

I have a 2002 ford f-150 with 65,000 miles on it. It is the 4.2 liter v-6 that has always been taken care of. The motor threw a rod and needed to be replaced and stopped with a loudbanging and the cost was 5,000 for a new long block by local ford dealership. I have looked on the internet and seen hundreds of folks having to have their same v-6 engine go out prematurely. From 40,000 to 100,000 miles. The plastic intake gaskets are faulty and it gets coolant on the spark plug in cylinder and motor goes out by throwing a rod. Ford does not accept any responsibility for this lemon engine that seems to have many design flaws starting from 1997 when they started putting it in their vehicles. Updated 09/19/07

Dt*:the contact stated without warning while driving 60mph the number three spark plug came out of the head.the vehicle was towed home.after talking to the dealership, it was determined the head was not able to hold the spark plug in place.the head, coil for the spark plug and the gaskets need to be replaced.no repairs have been made.

While driving at 45 mph on level surface the #5 spark plug was ejected from it's hole damaging the coil over plug causing arcing from the coil to the engine. The vehicle immediately slowed dramatically and the smell of gasoline was apparent. Luckily there was very light traffic and i was able to pull to the side of the road and shutdown the engine. I identified the problem and having some mechanical training knew enough to disconnect the fuel injector wire for the #5 cylinder. This was the only way i could safely move the vehicle. Had i not known what to do, an engine compartment explosion would have easily resulted.

In april of 2010 my f-150 truck "spit" a spark plug while traveling at freeway speed. This was a dangerous situation since it was during rush hour and many 18 wheel trucks were traveling down the i-5 at the time and were reluctant to allow a car to pull over. I had the truck fixed at a aaa approved repair station which removed the remaining spark plug, retapped the block, installed an insert and new plug. Then, the same thing happened again in october of 2010 to a different plug. Again i had the truck repaired in the same manner. The risk of fire and collision was directly caused by the failure of these spark plugs.

On two occasions within the last year, my ford f-150 with a triton 4.6 liter v8 engine has "blown a spark plug" causing a substantial loss financially and transportation wise. I came to find out that this is a prevalent issue with ford f-150 triton engines and i ask that a formal investigation, recall and, if possible, compensation be awarded to me and others having suffered the same fate. The most recent case occurred on saturday night april 1, 2006 when returning from a family wedding.

2002 ford f-150 with a 5.4l triton v8. The #7 spark plug blew out of the port and broke the coil. That left fuel vapors from the piston to be exposed to the damaged ignition coil that was arcing and could of caught fire with my kids in the truck.if you look online there are thousands of complaints from f150 owners. This needs to be addressed and a recall from ford needs to be issued.

76000 miles ford f150 4.2l v6with a p0174 code replaced intake manifold gasket ,maf sensor. $750 dollars later truck runs finebut was told by the mechanic this will happen again !first and last ford i will have .

My 2002 ford f150 truck, with the 5.4 liter engine, has had 2 failures on 2 different occasions in the space of 8 months.each time i was just driving down the highway and a spark plug was blown out of the head, along with the coil.(plug #3 the first time and #7 the last time.) this failure caused an immediate loss of power.luckily the traffic was light each time, being late at night, so i was able to pull safely to the side of the road to determine the problem, whereas if the traffic had been heavy, it could have caused a major accident because of the immediate power loss to the engine, and/or a fire due to it proximity to the injectors.the defects were repaired at the local ford dealership where the truck was purchased using a threaded insert into the old head and a new coil.total cost for both repairs was approximately $600, at my expense.i have emailed ford motor company and they responded saying that because the vehicle was out of warranty and there were no recalls or customer satisfaction programs it would not be fixed by ford.i purchased this vehicle new and it has been meticulously maintained.i have searched the internet and have found that there are thousands of these engines with this problem.it is obvious ford knows of this defect in the heads and refuses to deal with it.if not by recall, it is obviously a factory defect and should be dealt with by ford as the incidents occur.this is a dangerous situation that should be looked into because of the immediate loss of engine power and possibility of fire.

Starting from a stoplight, i heard a sudden pop and smelled gas. Loud clicking or popping noise caused me to turn around and head straight to the dealer. They said a spark plug blew out, damaging the coil. Initial estimate of $500 grew to $3600 as they said then that the head would need to be replaced due to damage there as well.researching this problem, it appears that there are quite a few (many many many) ford owners with this problem! why is there no recall?immediate safety or not, this is an obvious defect.

The contact owns a 2002 ford f-150. The contact stated that he was alerted by the fire department that his vehicle was on fire. As a result the vehicle was completely destroyed. The vehicle has not been inspected by a technician. The current and failure mileages were 140000.

Dt: the contact statedwhile driving the clutch would not disengage. He took the vehicle to a certified repair shop for diagnosis. The enginelost a cylinder and fluidleaked out into the engine. The vehicle is being repairedat the contact'sexpense.

Spark plugs blown out of cylinder head while driving through the desert.the front and rear spark plug on the driver's side of the engine blew out within a 24 hour period. I was diving to oregon early friday morning when the rear spark plug on the drivers side of the engine blew out. I was stuck in the desert for 9 hours.called aaa and was towed back to winnemucca on friday nightbefore labor day weekend. No repair facilities available but the tow yard guy had some jb weld. I put some on the threads of the spark plug and screwed it back into what little threads remained in the cylinder head.i was supposed to be at work the following saturday morning. I let the jb weld set for 5 hours.when i left winnemucca it was 1:30 am saturday. I drovefrom winnemucca nevada to auburn california , nearly 270 miles when iblew another spark plug this time the front one on the drivers side. Then i had to be towed to san jose california. Obviously i missed work that saturday, but my boss was kind enough to reschedule the work for sunday. The fact that the spark plug that had not been repaired (the front plug) blew out while the repaired one did not blow out tells me that all of my spark plugs are probably hanging on by a thread. If i did not have a cellular phone with service when the first plug blew out, i don't think i would have made it out of that desert 70 miles north of winnemucca on i-80. There is nothing out there. Nothing. No phone, no water, no people, except for the big trucks that blow by every once in a while at 90 mph while your trying to fix your p-o-s broken down 2002 ford f-150 lightning on the side of a 2 lane highway.

Ford f-150 blew out a spark plug from the head, this is a known problem and has happened to thousands of people and ford refuses to do anything about it. Average cost of repair to the customer is 3500.

While being 250 miles away from home, the spark plug blew out of the engine of my 2002 f-150 truck. I was able to buy tools and perform a temporary repair in order to get my truck home. I then hired a mechanic to repair the engine using a heli-coil. Unfortunately i don't trust the truck now as i bought it to pull my camper and am concerned over being stranded. I was told by my mechanic that it is a common problem with the 5.4 triton engine. I am not sure why ford has not performed a recall on it.

2002 ford f150 spark plug failed.*njthe consumer was charged $2,600 to fix the problem.

The contact owns a 2002 ford f-150. While traveling at 25 mph, there was an unusual pop from the front end of the vehicle. Immediately, there was an abnormal air pressure release sound. The dealer advised that the engine head would need to be replaced. The vehicle was not repaired. There were no prior warnings of the failure. The current and failure mileages were 106,000.

Well theevents leading up to the failure....there were none we were driving back home when all of a suddenpop and there goes my #3 spark plug. Well i was stranded for two hours or more until i got my truck towed to my house. The estimated price on a repair for that is $1700 to take the cylinder head apart and install an insert and that price is just for labor no charge on parts yet. This is a common problem that if you look online you will see that many people have the same problem. We need to make ford stand up for their mistake before someone looses their life do to an open spark and fuel being present and exposed when the spark plug blows out.

Spark plug blew out of #2 cylinder on right side head.45000 miles with original plugs still in from factory. Dealer said it's a factory defect but ford is not covering it. 3200 dollar repair. Truck is a 2002 ford f-150 with 5.4l tritin v-8.

There was no events leading up to our problem with our pick up truck.i started the truck and heard a loud bang and then the truck sounded like it was missing. We found out that the 3rd spark plug on the passenger side of the motor blew out.it hasn't been fixed yet it happened yesterday 8/17/09.

The # 3 spark plug shot out of the my ford f150 5.4 v8 triton engine.there are not enough threads to hold this in correctly. This needs to be recalled by ford.

My 2002 f150 recently spit out a spark plug, stripping the threads of the aluminum cylinder head. The service shop where i took it told me that it's been a major problem with ford trucks for some time, and refused to fix it.

I was driving in germany road back home when suddenly a hard bang under the hood and then there was a noise like the hole muffler was gone and i lost power, i barly could park my truck on the side of the road on a very dangerous place with a lot of traffic.i had to be towed away, it took 4 hours, next day a garage owner from a bosh workshop put in a replacement insertcoil with a new spark plug. It cost over the 450 euro's to pay in advance whit no waranty.

The contact owns a 2002 ford f-150 harley davidson edition.the contact stated that the spark plugs have been backing out.as a result, the failure has blown the coil and damaged the head, which needs to be replaced.the dealer has witnessed this failure before, but cannot offer an explanation.according to a site that the contact visited, this has been a failure with the supercharged vehicles.he has notified ford, but they have not yet responded.the engine size was unknown.the current mileage is 50,000 and failure mileage was 49,885.updated 06/08/07.

The contact owns a 2002 ford f-150.while driving 35 mph, thespark plugs failed.the contact pulled the vehicle over and examined underneath the hood.a witness stated that there was a noise when this occurred.the vehicle was restarted and popping noises were heard.the vehicle was towed to a ford dealer and they stated that nothing could be done and the contact would be responsible for the repairs.there were no complaints found for this vehicle.the vehicle has been repaired.the failure mileage was 43,332 and current mileage was 43,600.

Known failure to cylinder heads.failure involves the launching of spark plugs while engine is running resulting in severe engine damage. *la

I own a2002 ford f150. It has about 80,000 miles and it blew a spark plug out of the engine.

Driving on the freeway, loop 375 el paso texas, we heard a loud bang.we thought we had a tire blowout.pulled over to the side of the road to discover for the second time a spark plug blew out of the head.

2002 ford f150 svt lightning 5.4l engine with only 30,121 miles on it blew up on dyno meter on 12-1-05 at only 3300 rpm's. Local ford dealership where i bought it says it is out of warranty and too bad. Estimate for new engine is $5300 plus tax, etc, installation adds up to a total of $9,300 which i don't have. I am still making payments on this truck too. I have read 32 complaints on this site tonight regarding the spark plugs ejecting and causing engine damage (a rod was thrown in this case). Thank goodness i wasn't on the freeway with it. This is a serious safety issue. How many complaints does nhtsa need to get before they make ford recall and fix these engines that only have 4 threads on the spark plugs??? hopefully before anyone is killed as a result. Maybe more people should join the california law firm's lawsuit on behalf of 9 people that you list on your "defect investigations" page.

April 2005 2002 f-150 ford truck engine failure at highway speeds. #3 cylinder spark plug blew out of cylinder causing emergency exit from fast lane on hwy 81. Second incident same cylinder november 2. After researching ford forums on the internet found this is a common occurrence with the ford triton 5.4 liter v8 motors. Ford consumer affairs was contacted - no assistance. This is a manufacturing defect affecting thousands of vehicles as well as lives. Ford has refused to recognize the issue and will lend no consumer assistance. A forced recall should be initiated. Failure is due to insufficient threading of machined aluminum head on all triton 5.4 liter v8s.estimated repairs in excess of $300 each occurrence. This is unacceptable and ford should be held accountable.this is not a wear/tear component of any vehicle. It is an integral part and should be covered by ford at any cost.

Normal driving conditions on the freeway - spark plug discharged out of the motor. Vehicle towed to nearest auto repair shop.to repair, the hole for the spark plug in the aluminum head was rethreaded using a standard helicoil kit.two spark plug holes have been replaced at a cost of $1100 per hole for parts and labor.

Dt:contact states her vehicle is stalling while driving at any speed.the only thing that signals that the vehicle is stalling is that the vehicle will jerk and rpms drop.this happens with the vehicle stalling everyday.the service dealer can not determine what is wrong with the vehicle because the service engine light is not illuminated.the contact is taking the vehicle to the service dealer today.

I purchased a used 2002 ford f150 4x4 from the manager of a ford dealership. Within 7 months a spark plug blew, we did not know it was such a problem but we repaired it and a couple of months later it did it again we repaired it thinking maybe we did not repair the first one correctly. Then a month later it did it again. I searched web sites and saw it was a greater problem. I took my truck into a ford dealership-(which say they can not really say what the problem is exactly?) it could be from a blown spark plug.. But refuse to give that as a reason? i wonder why? so they have quoted me about $3200.00 in repairs not including labor, which will take it up to about $5000.00!!! i can not afford this as it took everything for me to pay for this truck, which i feel was sold to me by the dealership and even the previous owner of the truck that knew of a problem and did not disclose it to me. So my truck will sit until i decide what to do, as i make monthly car and insurance payments on it.

Ford 5.4 v-8 triton engine spit spark plugmy 2002 ford f-150 supercrew spit out the #3 spark plug. The repair was $500 to have the head re-threaded with no guarantee. Dealer advised next time the head would need to be replaced at a cost of over $3000.

Fordf150 2002 model was driving down hwy 11w approximately 45 mile an hour and heard loud bang the #5 spark plug had blown out of engine spitting fuel the engine is 5.4 trition v8it broke the coil pack and busted the fuel rail on pick up truck is the a recall ? or needs to be recalled any suggestions as to how to fix this issue?

The contact owns a 2002 ford f-150.while driving 65 mph on the highway, the spark plugs stripped out of the engine block.there were no prior warnings.the contact did not take the vehicle to the dealer for repair.instead, he simply noticed the spark plug sticking out from the top of the hood.the vehicle is able to be driven, but it rides very roughly.the failure mileage was 148,000.

2002 f-150 ford 4.6 v-8 spark plug ejection. First time happened on june 20 2008 in the number 3 cylinder truck showing 160,000 kms. I removed the head sent it to machine shop to be repaired. 11 months later(182000) the heli-coil that was installed came out with the spark plug. Removed the headand installed reman head (on right side) during the spring of 2010 i started to loose compression on all cylinders, ranging from 0-90 lbs and the best cylinder at 120 lbs) brought it to a ford dealer, and results showed leaking was around spark plugs. Ford declared i need a new engine. I am lucky enough to be able to do my own repairs. I purchased a used engine from a wrecker and installed @ 190000kms in july 2010. I have spent over $4000.00 on this problem, and i am not dumb enough to change spark plugs when the engine is hot, i use anti-seize when installing, and torque as ford recommends! ford needs to fess up to this issue and offer some sort of recall program. I'm sure that my repair bills would have been double if i had to pay for labor.

My 2002 ford f-150 with a 4.6 liter v8 blew out a spark plug while accelerating on a highway entrance ramp.the sparkplug that blew out was the 3rd from the front on the passenger side.the threads for the spark plug in that cylinder are now ruined as well as the coil for that plug.to repair this problem i will probably end up buying a $250 kit to re-tap the head.

Vehicle was always maintained correctly, while driving at approximately 25-30 miles per hour, there was a sudden popping noise, vehicle lost power which startled the driver and caused the vehicle to crash off the road. Vehicle was returned to the road and brought to a parking lot. Next day the vehicle was towed to mechanic and it was discovered that the spark plug was blown from the aluminum head. Mechanic tapped the head and owner was forced to spend $600 dollars, or replace entire head for $3500. Minor vehicle damage due to accident, if this occurred at higher speed unknown what could have happened. Pregnant woman in the vehicle who was extremely scared due to noises and exhaust blowing into cabin of 02 f150 v8.

Turned over my 2002 ford f-150. A loud pop occurred as a spark plug/coil pack blew out. This is the 3rd coil pack that has blown since april of 2009. They fix it every time by having to replace the coil pack and spark plug, along with having to re-tap the head. Luckily, this time, i was in a grocery store parking lot. The last two times, my wife and i were driving the truck when it happened, which placed us in danger because it could have caused an explosion. I know there are quite a few other people saying the same things about that happening to them multiple times. I think it's time that ford pushes a recall through dealing with the coil packs, as more and more people are affected by the same issue, before someone is seriously hurt as a result.

In the middle of july of 07, my wife, granddaughter and i were coming home from vacation in idaho, by york, ne. The truck was all of a sudden running rough. I was unable to find a mechanic to let me know what was wrong. I had to drive the vehicle home. I called my son in idaho, who is a mechanic and he listened to the vehicle over the phone. He told me that it sounded like a spark plug had blown out. I looked and saw the plug on top of the engine.i called around and found out it was going to cost over 2000.00 for the job. Then i found out that ford had made a kit for it. In over 40 years of driving i have never heard of such a thing. If ford made a kit for it, then it seems to me that they should either fix the problem or inform customers about it.

My 2002 ford f150 svt lightning ejected the very back passenger side spark plug.i was idling at a red light, a loud pop, and somehow drove the truck to the nearest ford dealer. (joe sartain ford, decatur, al)

2002 f-150 history - have had to replace 4 coils.2 wereburned out and 2 were damaged from the spark plug blowing out the hole, this last time just recently (june 2010).

2002 ford f-150 5.4l v-8 engine has a blown spark plug, ford refuses to accept responsibility for the head failure.they make a kit from a 1987 or so escort that had the same problem and they fixed those vehicles.

I was driving home from work doing about 35mph and a large and loud pop followed by repeated quieter popping sound until i shut the engine off.i looked under the hood and confirmed my suspicion. A spark plug ejected from the #3 cylinder. I had to helicoil the head to fix it, otherwise the dealership wanted $1800 to replace the head. 2 months later driving too work the #2 cylinder ejected its sparkplug. Same fix. I'm to worried to drive the truck at this point and haven't driven it since.

I have a ford f-150 that has a triton v-8 motor. It has 110,000 miles. I have had the truck for 3 years and purchased it with a 5 year loan agreement. I was driving and the spark plug blewout of the motor. Apparently this is a common problem,so common that they have a kit thats a qwik fix. Evidently a previous owner had this problem and put the kit on there got rid of the car and it was sold to me by town toyota in roxbury, new jersey. It blows my mind that i bought it with 65,000 miles and it alredy had a major problem not only once with a previous owner but also happened to me. Now the only fix is to replace the head of the motor or even replacing the entire motor.i have come into hard times with being laid off from work and having no means to pay for it or even getting anywhere to find work. I am getting price quotes ranging from 3000 to 8000 dollars. Its unbelievable to me theres no recall or compensation. Im stuck with a vehicle that i not only have to pay for but cant even drive. Something needs to be done. My e-mail is [xxx]information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(b)(6).

Ford triton v8-4.6l spark plug ejection on #2 plug.this has now happened to me as i was driving at 60mph and it blew it out and the coil spring is now down on top of the piston and smashed within seconds. Towed to ford dealership and mechanic admitted this was common but no recalls. He scoped the cylinder with bore scope to find the coil spring smashed so bad it could not be retrieved. Estimated cost is $3500.00 plus remove head and clean out. Can i claim this back to ford?

Right before the failure i was sitting at a stop sign.as i began pulling a way i heard a single loud popping sound followed by a complete loss of power and popping and ticking.i stopped the truck immediately -- i never made it out onto the cross street. The plug blew out of the head --blown plug.ford has offered to replace the head for a cost of $3900.00.

Truck maintained according to manufacturer specs.while driving daughter to school, heard loud pop.was able to make it to local repair shop.blown spark plug out of #2 cylinder.with the use of helicoil repairs came to approx. $700.less than 6 weeks later #4 cylinder blew spark plug while driving 65 miles per hour on the freeway.this time (after much research of similar complaints) installed longer thread spark plugs suggested by ford parts department. This time repair costs were $800.00. If ford has made a special kit and new longer spark plugs for this "problem" isn't that a subtle admission or guilt/responsibility.what ever happened to doing the right thing...admit your mistakes and take care of these repairs."built ford tough" my eye!!my next truck will be a toyota...

Vehicle started making loud noise under the hood, turned out to be astripped spark plug hole in the cylinder head that led to complete replacement of head. Dealership stated this was the 4th one this year, always 2002 model, 5.4 liter engine, always right side cylinder head. If a dealership in a town of less than 600 people has a failure rate this high, how big is this problem nation wide?

Went to make an appointment with firestone to have my plugs changed per ford manual on my 2002 f150 5.4 liter v8. It was told to me that they would not touch the vehicle as i should contact ford directly. They claim the plugs explode. We then called the ford dealer service department in sayville the woman stated at sayville ford service department the plugs would cost to replace $ 383.00 unless the plugs explode inside the engine when removed then it would cost 1/2 hour more per plug as they are having problems with the plugs exploding it could run up toa total cost of$ 800.00 max to remove. Something about new sleeve has to be replaced when it explodes. I was really irate we are only talking about plugs. I then contacted ford at 1 800 392-3673at customer relationship center claims they know nothing about this problem well i have a problem with this if firestone will not touch the vehicle and there own ford dealers explains they have a major problem then how do you not know about it. Problem. I have a big problem with this not only concerns about engine also the cost factor with regards with theremoval of defected plugs i believe they already knew of this problem and as usual they are trying to pass the defect to the consumer. It needs to be stopped.

While driving the vehicle stalled without warning.the dealer could notdetermine the cause of the problem.

I have a 2002 ford f150 supercrew harley davidson edition with a triton 5.4 l engine. I placed the truck in drive and heard a pop and then a continued rhythmic popping. I opened the hood and could tell air was coming from the #4 cylinder. I turned off the engine and investigated further. The spark plug had blown completely out of the head and broke the ignition coil attached to the spark plug wire. So far this is the only incident for me but after researching online, for possible repairs solutions, i found that this is way too common of a problem with these ford engines. I am only glad it happened while i was pulling out of my garage. Ifthat had happened at speed on the highway with the engine temperature up there could have been a serious situation. After reading all the problems so many others have had, i am afraid of when this could happen again!

Spark plug blown out of cylinder head.

I have 2 spark plugs that will not stay tight. Because of the problem with these motor blowing plugs out i have to stay on top of them. I tighten then about every 3 weeks. *la

2002 ford f150 caught on fire in the inside of the passenger cabin while parked.*mr

Spark plug blown out of head . New head needed $2500 repair.

Engine spark plug blown from aluminum cylinder head. Vehicle disabled by damage. Repair cost $2481.38 to owner. Information commonly available shows this to be recurring problem that ford will cover only with vehicle under warranty. Problem not restricted to age of engine.

On september 28th 2010 i was driving from indianapolis, in to louisville, ky on a very busy i-65 interstate.at approximately 4pm i heard a very loud pop and lost all power. I could hear a very loud banging noise and at first i thought i blew a tire.i immediately tried to get from the fast lane to the emergency lane but with as many cars on the road this was difficult.i finally made it to the emergency lane and turned my flashers on.when i got out of my vehicle i checked for a flat tire but that was not the issue.i restarted the truck and lifted the hood of my engine.i noticed that one of my coil power packs was at a weird angle. When i went to check if it was still attached the compression of my number 2 cylinder blew the spark plug the rest of the way out of the engine and hit my hood very narrowly missing my head.the coil was also destroyed by the force of the spark plug coming out of the cylinder.my truck is a 2002 ford f-150 with less than 100k miles.this is a very dangerous issue that needs to be corrected.

I have a 5.4l engine in my ford truck and it keeps stripping out spark plugs. I am not the only one with this problem. There are hundreds if not thousands of people that have posted the same problem on consumer affairs report .com. One guys truck burnt to the ground in 12 minutes and couldn't even get his navigation system out of his vehicle. Flames were shooting out of the dash towards him. I have contacted ford with the matter and they state that it is not a safety issue and you are the ones that have to recall it. I would say that if your vehicle can burn to the ground in a matter of minutes, it is a safety problem. They know about this problem and it keeps happening to people all over and they are not doing anything about it. A recall needs to be called on these engines before someone gets killed or hurt in an accident due to the vehicle breaking down in the middle of a highway. It needs to be taken care of before someone gets killed, not after.

Driving to pick up my son at school for a trip.as i turned left across traffic i heard a loud pop in my 2002 ford f150 and then a loud series of loud pops as my engine continued to run.i pulled to the side of the road and immediately noticed a strong smell of gasoline.i moved the vehicle to a parts store just up the street and was told that my triton v-8 engine had just ejected a spark plug out of the head.i had the vehicle towed to a mechanic who then charged me a great deal to repair the head and replace the spark plug.

I have a f150 2002 ford pickup with 55,000 miles on it.my parents and i had just finished lunch and got in my truck.i turned the key and we heard 2 loud popping noises and the motor started running rough (pulsing).turned the vehicle off, opened the hood only to discover the spark plug had blown out of the #8hole and was laying down in a crevice on the engine and then rolled out of sight.we had to call a flatbed tow truck and were towed 82 miles back to north country ford, coon rapids, mn on a saturday night where we left the vehicle.on monday morning i found out to my surprise from the service department at north country ford that the extended warranty i have on the truck would not cover the $2,300 cost.north country sent out the head to have the holes drilled larger for the spark plugs.i have driven ford products for over 45 years but this will be the last ford unless ford owns up to this problem and does a recall and credits people like myself who have been inconvenienced.

The contact owns a 2002 ford f-150. While the contact was driving 75 mph she suddenly heard a loud popping sound in the engine and immediately the vehicle shut off. A local mechanic stated that the engine seized and needed to be replaced. There were no prior warnings and the current and failure mileages were 100000.updated 11/13/09. *ljupdated 11/16/09.

Engine misfires in cold weather while driving causing serious loss of power first started at 341 miles and continues to date.

Replaced spark plugs, drove normally for 8 or 9,000 miles, went to ohio and back .then drove to work on the 19th, heard a pop and the truckstarted to run rough. When i got of work i looked at the truck and found the number three plug was ejected out of the cylinder head.

On 12-29-2005 heard tapping noise coming from engine of 2002 ford f-150 harley davidson. After accelerating from intersection near home, i heard a large bang and truck lost power. Immediately pulled truck over and had it aaa towed to local ford dealership. Ford diagnosed the truck and according to the ford service advisor, #6 spark plug blew, causing damage to left cylinder head. Approximate damage repair $3800.00. Truck only had 57,000 miles.

Vehicle popped out a spark plug from the #7 cylinder upon starting vehicle. Spark plug was found on the intake manifold, coil still providing spark. Unbrunt fuel mixture was being vented from the cylinder into the engine compartment. I am concerned about fire hazard.

2002 f-150, 5.4l - 56,000 miles on truck.spark plug ejected from cylinder head.heard loud pop - experienced loss of power - pulled over - got towed to dealer.dealer diagnosed problem - said cylinder head would have to be replaced - engine would have to be removed for fix - estimate of over $3,000 - would not do any kind of insert (helicoil) fix.called and complained with ford customer service - dealer agreed to give me 10% discount - still cost me over $3,100 plus towing and rental vehicle.plugs were original from factory - had never been touched.had been hearing a slight ticking noise for a few days prior to incident.internet research has revealed several other complaints of this type for f-150, f-250, expedition from 1999-2002.cylinder heads reported to have only 4 threads for plug.apparently ford changed cylinder head in 2003 to an 8-thread plug design.

Events leading up to the failure would have to be...everyday driving....the failure - for the third time now, a spark plug ejected from the cylinder head.consequences - $800 ford dealership parts/labor, plus 2 tow truck services.new plug, insert, and coil.

2002 ford f150 5.4 liter engine.traveling at approx 25 mph i heard a loud pop from the engine compartment and something hitting the hood.the car started to run rough and gasoline fumes started to fill the passenger compartment.i took the truck to a repair garage who indicated that a spark plug had blown from the head.i was told this is a common ford problem by the garage and subsequent research on the internet has verified this.the head was remilled and the plug and coil had to be replaced.ford does acknowledge an issue and has issued a tsb however warranties do not cover repair.with the plug blown out of the head gas vapors were being injected into the engine compartment and the risk of fire is present.

2002 ford pick up truck engine ejected a spark plug while driving.*mrthe consumer stated the vehicle suddenly slowed down as if he applied the brakes. The mechanic told the consumer the threads had been stripped from the head when the plug was ejected.the consumer no longer owns the vehicle.

Driving 2002 ford f-150 and suddenly engine lost power and made popping sounds.this happened on very busy street nearly got rear-ended as power dramatically fell off.checked engine and spark plug was blown out and coil was destroyed above the spark plug right underneath fuel rail.stranded on side of busy road for 2 hours until vehicle was towed to dealer.dealer had to use heliocoil and replaced coil costing approximately $600.

My 2002 ford f150 with a 5.4 l triton v8 engine spit out a spark plug for no apparent reason.my f150 has 117,000 miles on it and has had no mechanical problems over it's life.it is serviced regularly and is used for routine driving.i happened to be 30 miles from home when i heard a loud tapping coming from the engine compartment.knowing a little about engines i checked to see what had happened and noticed that the spark plug had been pushed out of the cylinder head, causing the compression to cause it and the coil pack to continually strike the fuel rail.fortunately i knew a mechanic in the area 1/4 mile from my location and slowly drove to his shop.he said that it was a common problem with ford 4.6, 5.4 and 6.8 triton engines.he added that the aluminum used for the heads was too soft causing the spark plugs to spit out.there was no way of preventing this from happening or predicting when it would happen.the hole for this spark plug had all the treads blown out when the plug came out so i had to leave my truck at the garage for repair.the repair consisted of having to put a steel threaded insert into the head in order to secure the new spark plug / coil pack.the mechanic stated that i should definitely not drive it since it could cause a fire.i could smell the gas fumes from the engine compartment and fully believe this to be a good possibility.i can only imagine if someone was unfamiliar with engines and continued to drive with this condition with the possible result of a fire in the vehicle while their family is aboard.i think ford needs to do a recall on these engines to have them repaired in a safe fashion to prevent a tragedy of a fire while in operation.upon a google search of this topic it looks as though there are a multitude of the same type of incidents with these engines.thank you for your consideration.

Dt*:the contact stated while driving 40 mph, the engine made a popping noise without warning.the vehicle was pulled over and upon inspection, the contact found a spark plug on the engine.the vehicle was driven to the dealership.the dealership determined the spark plug blew out of the engine head.a new engine head was installed. Updated 03/09/06.

The contact owns a 2002 ford f150.the contact stated that the spark plug injection on the number three cylinder is defective.the vehicle began spilling raw fuel into the engine compartment.he has taken his vehicle to the dealer and they stated that this is something that just happens and the vehicle is not covered under warranty.currently, the vehicle is at the dealer, where it has been for eleven days.the current and failure mileages were 104,000.the consumer provided for repairs and a letter from ford motor company referencing the defect. Updated 08/07/07

On two seperate occasions while driving my 2002 ford f150 harley-davidson pickup there was a loud bang from under the hood then vehicle would barely run.turns out that i blew a spark plug out of the cylinder head each of the two times.both times were the right side head and the were the rear two plugs.seems like a lot of other people are experiencing the same problem but ford will not acknowledge it.this is a safety issue as it happens whether on the highway or streets.

I was driving home from work in my 2002 ford f-150 truck when i heard a loud bang under the hood followed by a popping sound and a loss of power. I immediately pulled over at the next opportunity to inspect under the hood. Seeing nothing evident i took the car home at an extremely reduced speed where i left the vehicle until i could take it to the dealer. The dealer informed me that a spark plug had come loose and the hot gases leaking by it ruined the coil and headand needed replaced. The vehicle had 31,800 miles on it and was 2 weeks out of warranty.

Engine on my 2002 ford f150 with 88,000 miles blew a spark plug while driving at approximately 45 mph. Causing approximately $2,900 worth of damage. Vehicle was pulled over immediately and towed to the closest repair facility. Mechanic said this is a common problem with the ford f150 triton v8 engines that ford won't acknowledge.

Spark plug blew out of cylinder on my triton 5.4l ford f150 lightning truck.900 miles after warranty expired.ford dealer quoted $3,100 to replace cylinder head with a 50% goodwill discount.in my searches on the web this is a very common problem. Very common on their v10 diesel enginesford does not acknowledge that a defect exists.

A spark plug blew out of the right side of my truck's engine.this was at low rpm and the truck only has 28,000 miles on it.have learned this has happened numerous times.dealer fixed because still under warranty, but frequency increases as more miles are accumulated.this is an expensive repair.

2002 ford f-150 5.4 liter engine 66,xxx miles driving on city street, approximately 35 mph, 3rd spark plug on passenger side blew out towed to repair shop, heli coil insert installed no old part available.

Ford f-150 2002 5.4 engine was a ford certified vehicle.spits spark plug causing the vehicle to die in traffic.ford says its no problem, but when you go to the dealership, they know the problem without even raising the hood.replaced head.called ford customer service trying to get information on this problem (customer service lousy non informative about this problem acted like who cares.).look at all the other owners with this problem.

Driving at 60 mph, pop, loss of power, noisy motor, stopped, opened hood to find blown #3 plug.blew coil from mount and damaged insulator.

On my ford f-150 truck the #3 head blew the spark plug out. This resulted in me needing to tow the vehicle and have a heli-coil done to it. I have read numerous complaints of the same thing being reported over and over at comsumeraffairs.com i also know of 7 other people within the des moines, iowa metro who have had the same problem. It cost me approximately $500.00 plus reantal vehicle expenses, which i haven't recieved the complete bill for yet.

My 2002 ford f150 harley davidson pickup truck ejected a spark plug while driving on the highway . This is the third incident of failure and am concerned for my safety as the truck looses power while at highway speeds and could cause an accident . In addition the failing plug this time was one right under the fuel rail and the coil was prevented from continuing to pull out by the fuel rail adding concern that it could puncture and cause an engine fire .when contacting ford they basically took my information and offered no assistance .

Spark plug blown.i had the # 3 cylinder coil and fuel injector replaced earlier.dealer thought it odd both were gone on the same cylinder. I was driving at less than 15 mph when it happened.ford has a problem with blown spark plugs,they shoud be liable for any repairs.

While driving the vehicle in reverse,to park the vehicle suffered sudden acceleration when shifted from driver into reverse vehicle collided with another car causing damage to his vehicle and other car. Dealer has been notified. Please provide furrther information. Ts

Driving down the road about 55 mph and heard a terrible sound come from the engine. It sounded like a piston disconected from the connecting rod. I had the vehicle towed to the nearest dealer. Their diagnosis is that the #3 sparkplug loosend up and damaged the plug hole. The said that the head needed to be replaced and the biil would range from $3500-4500. I did not have the money to get the vehicle repaired so the vehicle sat at the dealer for 5 months. When i called the dealer they said there was a repair that could be done but it wasn't recomended by ford. The repair was to remove the head and sleave the blown out spark plug hole. I had them repair it this way. The cost to me was $1796.00 and there was no waranty because it was not a ford recomended repair. My concern is that this seems to be a fairly common problem and could happen again at great expense to the consumer. Not only is there great expense but, if this were to happen in heavy traffic it could cause a major accident.

Dt*: the contact stated the caliper bracket bolts unscrewed on their own.the service dealer replaced the bolts.also, the serpentine drive belt fractured while traveling 50 mph, and caused the engine to overheat, and loss of steering control.

Blown spark plug out of 2002 ford lightning. Had to replace right cynlinder head .

F150 4.2 6 cylinder blown lower intake after 71000 miles. Repair shop and online that this failure is an epidemic.

Blow spark plug on a 2002 ford f-150 5.4pickup.

I own a 2002 ford f 150 lightning with 45, 234 miles on it. My vehicle experienced some engine failure due to a spark plug shooting out of engine head. I believe it was the 3rd cylinder that failed. I was climbing onto a off ramp and just starting to accelerate when i heard this popping sound coming from the engine. I was accelerating normally when just like that the spark plug shot out. I bought the truck pre owned with 27,000 miles so i never thought to buy additional engine coverage. The truck was in good enough condition for the dealer to grant me a 5 year loan though. Anyway i checked underneath the hood and saw the broken spark plug coil and the spark plug with ripped threads. I had the lightning towed to my how where it still sits. At this point in time i am making $466.46 monthly payments on a vehicle that i am unable to drive. I called ford about my problem and got nowhere b/c they said i was beyond the 30,000 mile warranty or the 3 year warranty. Ford gave me an estimate to fix the damaged head for 3,600 hundred and 5,400 to do both. Now from what i understand the 2003 ford lightnings do not experience spark plug issues b/c the engine were built with updated heads. That right there says that ford realizes that these trucks are defective to some degree. I am very frustrated in this matter b/c i spent 29,000 out of pocket for this truck and i can't even drive it. Now i have to spend almost 6,000 to get it to driving condition. Like 29,000 isn't enough money already? i work very hard in life to buy this truck i cant just pull that kind of money out just like that. If i have to join a class action law suit so be it. But all i am asking for is my ford f-150 lightning back i missed my truck.

My 2002 ford f-150 extended cab 5.4litre pickup blew a spark plug out of the number 3 cylinder. I called the local dealer to inquire as to the price of replacing an exhaust gasket as this is what the noise sounded like. The service adviser after hearing the make model and size engine and year of the truck said, "no you did not blow the exhaust gasket, you blew a spark plug out of the head". I was astounded as to how he could make a diagnosis of this type as i had never even heard of such an occurrence. The cost would be a minimum of $850.00. After going on the internet this seems to be a prevalent problem.

Consumer noticed while traveling a natural gas smell coming through air vents, making consumer sick. Manufacturer and dealer had been contacted.

In cold weather, while driving at any speed, consumer heard a loud noise come from the engine. This caused serious loss of power. Two different dealershipsindicated that it was the air intake system, which was acommon problemon theford, f150 vehicles.

Normal every day use. Service engine soon light turns on dpfe sensor and or egr valve has failed. From what i've researched in forums it is a very common failure amongst fords. Engines that suffer this idle very rough, at times so much that the engine stalls out when it comes to a stop. At first i changed the air and fuel filter thinking this might solve the problem. Soon after i had my truck scanned for trouble codes(obd ii) and discovered the above mentioned problem. Every shop i've taken my truck for estimates has told me this is a very common defect with fords.

Sparkplug / head blow-outs.

I have a 2002 ford f-150 lightning 5.4 motor at a stop light it blew the #2 spark plug out of the head.

I have had 5 ford vehicles that one of the spark plugs has blown through the head of each vehicle. 1 f-150,2 f-250, 2 expeditions, no warning in advance it just makes a loud bang and your disabled. $ 3,800 to fix each one. I really need to know if anything can be done because i have 6 more vehicles that this could happen to. Please respond.

Spark plug blown out/striped out of cylnider head

Consumer is concerned with the control switch that adjusts the position of the pedals.the control switch is mounted on the lower left side of the dashboard.it protrudes slightly from the surface.during certain driving momments, the drivers left knee can come into contact with the rocker switch initiating unintended foot pedal movement, allowing the vehicle to go into an unintended deceleration or acceleration.*jg

I purchased my 2002 ford f150 super crew in august of 2002.i have had ongoing problems since i purchased the vehicle, and have had no responses or assistance from any ford dealerships.the problems started out with my radio going on and off all on its own.i took my vehicle to the dealership at least 10 times alone for this problem.never any assistance.the problems escalated around 40,000 miles and my whole electrical system seemed to be shorting out.i have had fire under the dash, the headlights not work, the wipers would only work when the vehicle was in park, same thing with the heater, it would not turn off after you shut the vehicle off.now this week i had another fire which i was able to put out on my own.i took it to a different dealer and they identified the problem with the gem module and central junction box.apparently the vehicle was not put together correctly and these modules keep shorting out causing my vehicles problems.i have to wonder everyday whether or not my vehicle is going to catch fire and burn up.on a daily basis i can smell smoke coming from under the dash almost like burning plastic or wiring.none of the problems have been addressed and seem to be escalating. To me this is a safety issue.i would hate to think that i would be traveling with my family and the car catch fire while we are driving.the electrical system needs to be investigated and repaired.none of which has been done by the dealer i purchased the vehicle from.i even filed a complaint with the ford motor company and received no real concern.

Vehicle has a gap ondriver's side door over the top.the gap causes noise inside the cabin of the vehicle while driving.it makes it hard to keep the vehicle on the road.manufacturer was contacted with no results.the dealer installed a rubber sealer around the gap but this seemed to cause more noise.the radio, cd player and tv in the rear of the van stopped working.the rotors warped and caused vibrations when braking.water had gotten into the left side park lamp.the seat belt warning chime and light failed intermittently, the dealer replaced the module.

Consumer called complaining about having problems with the chaise on the vehicle. Also stated that dealer was contacted and has agree that there is a problem with the vehicle but wont take it in until after january the 2nd. Ts

Complaint regarding the certification label for 2002 ford f150.**ansferred to ovsc***. *mrthe certification label was located on the leading edge of the half door on the drivers side, however the consumers son had an accident with the vehicle and the door had to be replaced and since then the consumer has been having difficulty getting a duplicate certification label.

The contact owns a 2002 ford f-150. The contact stated that while driving approximately 65 mph, the rear lights became inoperable. The contact believed that the failure was directly related to nhtsa campaign number: 11v352000 (exterior lighting). The dealer was not contacted. The manufacturer was made aware of the failure. The failure mileage was 71,505.

Truck was purchased as used in oct, 2016, so we have no knowledge of previous driver's habits or problems. Everything seemed to work fine. Primary driver is 5 feet tall and moved the steering wheel down to make a more comfortable driving position.late dec, 2016, early jan, 2017 while parked, we discovered the brake lights and one turn signal light no longer worked..the high mount brake light was a bad bulb, but when a check of fuses and bulbs for the other lights were found to be ok, we decided the brake light switch was bad.wrong !more research pointed the problem to the multi function/combination switch or its connections, actual problem was the connections on the mfs. Numerous referrals to this problem for many ford year models are posted on the internet as well as several videos on youtube.com.inspection revealed that several wires going to the mfs had pulled out of the connector when the steering wheel was lowered. Connector was damaged by this action. Wire cable going to the mfs is fixed solid to the steering column, and there is not enough slack in the wires to allow the steering wheel to be lowered all the way without causing the pulled wires and damaged connector.problem was repaired by an independent repair shop at owners expense since the truck was hazardous, unsafe, and illegal to drive with no brake lights and partial turn signals.driving without these lights, especially in ne ohio in the winter snow storms - i don't think so !!cost of repairs:see forwarded invoice.it appears the problem was built into the truck from the beginning and ford should be responsible for the repairs as well as recalling all vehicles with this problem.it should be noted that the replacement ford cable part xl1z-14a320-aa comes with longer leads to avoid the problem, so ford is certainly aware of this failure but has done nothing about it !!

Have noticed that the turn signals and tailbed brake lights do not work when moving the tilt wheel. Will work when steering wheel is placed in highest position.have seen recall on ranger trucks for this issue.

The contact owns a 2002 ford f150. The contact stated that the brake light and directional signals failed.the brake lights would not illuminate when the brakes were applied. The manufacturer was made aware of the failure advised the contact that the vehicle was not recalled. The vehicle was not taken to the dealer nor was it repaired. The failure and the current mileage was 115,000.

While driving at any speed headlights, hazard lights, andturn signalsdid not work. Vehicle was taken to the dealer, who determined that another multi-function switch was needed.this will be the second switch to beinstalled.

I have a 2002 ford f150 that has headlights going off while driving.i have had it repaired only for it to reoccur.this is not a minor problem to me and the dealership that i purchased it from is unable to make a service appointment for a week.i have another vehicle but not everyone has that privelege and i have decided to service it at another location.maybe my vehicle is the only one and it is just something that happened.but i am concerned for my safety.thank you for allowing me to voice my concern. Llc

While driving in the dark, darshboard lights and headlights will turn off at the same time without a prior warning for about thirty seconds.dealer was contacted, but they could not find what was causing the problem.

I purchased my 2002 ford f150 super crew in august of 2002.i have had ongoing problems since i purchased the vehicle, and have had no responses or assistance from any ford dealerships.the problems started out with my radio going on and off all on its own.i took my vehicle to the dealership at least 10 times alone for this problem.never any assistance.the problems escalated around 40,000 miles and my whole electrical system seemed to be shorting out.i have had fire under the dash, the headlights not work, the wipers would only work when the vehicle was in park, same thing with the heater, it would not turn off after you shut the vehicle off.now this week i had another fire which i was able to put out on my own.i took it to a different dealer and they identified the problem with the gem module and central junction box.apparently the vehicle was not put together correctly and these modules keep shorting out causing my vehicles problems.i have to wonder everyday whether or not my vehicle is going to catch fire and burn up.on a daily basis i can smell smoke coming from under the dash almost like burning plastic or wiring.none of the problems have been addressed and seem to be escalating. To me this is a safety issue.i would hate to think that i would be traveling with my family and the car catch fire while we are driving.the electrical system needs to be investigated and repaired.none of which has been done by the dealer i purchased the vehicle from.i even filed a complaint with the ford motor company and received no real concern.

While driving at any speed headlights, hazard lights, andturn signalsdid not work. Vehicle was taken to the dealer, who determined that another multi-function switch was needed.this will be the second switch to beinstalled.

I own a 2002 ford f-150, xlt, purchased on may 2002.returning from a trip to orlando florida, i was traveling westbound on i-10, 45 miles east of tallahassee when i lost headlights ilumination.loss headlights caused me to run off the road, though i was able to keep control of vehicle and minimize material damages.upon inspection, it was determined that headlight control knob in dashboard had became loose and had caused the headlights to turn off.

The 2002 ford f-150 headlight switch breaks upon turning on headlights. It has not caused me to wreck, however it is a problem with turning lights on at night, fog, or rain. This is the third time this has happened. I ordered it from perry ford of poway california, but the headlight switch is on back order. That is telling me that alot of people not just my self, are having the same problem. This should be a safety recall.

I have a 2002 ford f150 that has headlights going off while driving.i have had it repaired only for it to reoccur.this is not a minor problem to me and the dealership that i purchased it from is unable to make a service appointment for a week.i have another vehicle but not everyone has that privelege and i have decided to service it at another location.maybe my vehicle is the only one and it is just something that happened.but i am concerned for my safety.thank you for allowing me to voice my concern. Llc

While driving at any speed headlights, hazard lights, andturn signalsdid not work. Vehicle was taken to the dealer, who determined that another multi-function switch was needed.this will be the second switch to beinstalled.

I went to get a state inspection and a code came up po174

I own a 2002 ford f150 with the triton 5.4l v-8.i have had spark plugs eject from 3 different cylinders now and ford claims it is not a recall issue. This problem has been noted on many of the ford vehicles with the triton 5.4 v-8.when the spark plug is ejected fuel vapor can leak into the engine compartment and possibly cause a fire.i have not had that problem but i am frustrated with ford's unwillingness to cover a known problem with their design.

Truck stopped and idling at stop sign followed by loud bang and thumping noise.shut off truck, and looked under hood to find spark plug had blown out of cylinder head along with coil.the smell of fuel was evident from the open hole in the cylinder head.lucky there was no fire when the plug was discharged.ford will not do anything to remedy the problem even though this is very common in these vehicles even with the original spark plugs.i was told that this was my mistake for overtightening the plugs.i have never changed the plugs nor does ford recommend this until 100,000 miles.i believe that the issue is widespread enough to warrant a recall, but this has not happened yet.average people cannot afford the $1,000 - $3,500 repair that is necessary to fix this problem nor should they be required to when it is a problem that ford has known about and refused to fix.ford is providing an inferior product and will not take responsibility for it.

Gas tank straps broke, gas tank fell onto pavement. Had my truck towed to my ford dealer where they replaced the straps for about $200. If this had happened 5 minutes later, i would have been going 60 mph!updated 09/14/11the tank fell to the ground, while the vehicle was sitting. There was no fuel spill. The dealer replaced the straps. Updated 09/21/11

Again here is vin#as appear on title will not let me enter in box at top of form why whywhyvin 1 [xxx].information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(b)(6).

The contact owns a 2002 ford f150. The contacted was driving 65 mph when both fuel tank straps fractured. The straps were rusted and corroded and also causing the fuel tank to detach from the vehicle. The fuel tank also caused the drive shaft to fail while the vehicle was in motion and the contact could not control the vehicle. The vehicle was towed to a local mechanic shop and was repaired. The dealer was not contacted and the manufacturer was not made aware of the failure. The failure mileage was 86,442 and the current mileage is 92,000.updated 6/8/11 updated 06/16/11

The contact owns a 2002 ford f150. The contact stated the fuel straps bore a hole in the fuel tank and caused the fuel to leak. The vehicle was taken to the dealer who stated that they would repair the straps under nhtsa campaign id number: 11v385000 (fuel system, gasoline: storage: tank assembly: mounting) but they would not repair the hole that the strap caused in the fuel tank. The manufacturer was notified of the failure but advised that they would only repair the straps under the recall. They offered no further assistance. The failure mileage was 33,278.

The rear fuel tank strap on my 2002 ford f 150 rusted through causing the tank to come loose. The rust was so bad that there was also a small hole in the fuel tank. I have taken the truck in for repairs and after the tank was removed it was discovered that the brake lines above the tank were also rusted with one starting to leak.

The contact owns a 2002 ford f-150. The contact was driving approximately 40 mph when the fuel tank detached and fell from under the vehicle. The vehicle was pulled over and towed to the contacts home. The contact also stated that the brake lines were also damaged when the fuel tank detached. The vehicle was not taken to have the failure diagnosed or repaired. The failure and current mileage was 155,000.

The contact owns a 2002 ford f-150. While the vehicle was parked, it caught fire. A fire report was not filed. The contact's daughter extinguished the fire. The manufacturer was notified of the failure. The vehicle was not diagnosed or repaired. The failure mileage was unknown.updated 01/27/16*lj

We filled the gas tank of our 2002 ford f-150 and drove about three blocks away from the gas station.the fuel tank dropped off the bottom of the truck and dragged on the ground leaking fuel everywhere.we were lucky it was raining at the time as i believe otherwise the tank would have caused a spark on the road and we'd have had a large fire with my children in the truck.it cost quite a bit of money to repair the truck, pay the fire department for clean up and tow the vehicle.we called our local ford dealer after our mechanic told us he sees f-150's with the fuel tank straps rusted and broken pretty regularly.we were told there was no recall so we would not be reimbursed.now (2 months later) i hear there will be a recall but it will include 1997-2001 trucks only.ours is a 2002 with the exact same problem and i've read ford used the same fuel tank straps on 1997-2003 f-150's. Updated 08/05/11the consumer stated the rear strap broke and the front strap broke from the weight of the tank and they broke in the middle due to rust. Updated 08/15/11

2002 ford f150 fuel tank mounting straps failed due to corrosion and permitted fuel tank to drop to pavement while driving.

While driving at highway speed my 2002 ford f-150 dropped the fuel tank and the tank was dragged for approximately 1/4 mile wile i attempted to maneuver across three lanes of traffic to the breakdown lane. This created a hole in the tank as it was dragged against the pavement. I had just filled the tank and all 25 gallons was lost on the side of the highway. The vehicle was towed to the dealership and i am waiting for the estimate for repair.

1. There was not an event leading up to the failure.2. Gas tank straps broke3. I have not fixed yet, will most likely fix on my own.

I received a recall on my ford f-150 pickup, replace fuel tank straps. I called and made a appointment. When i got to the dealership, they took my truck to the service department. They informed me , they didn't have the parts to repair it. It was unsafe to drive, but wanted me to sign a waver, which would hold me accountable, if the straps broke , and caused an accident.they wanted me to drive the truck home!! i had to leave the truck at the dealership. I wasn't going to drive a dangerous truck home? this is friday, they won't have the parts until tuesday to fix it. What a pain!!! they wouldn't even give me a rental to drive, they had to drive me home!!

I was traveling on rt. 64 heading east toward rt 59 in west chicago when i suddenly heard a thud followed by a scraping noise coming from what i first thought was the bed of my 2002 f150. I pulled off the road to check and didn't see anything wrong from the suspected area. I drove a little longer and when the noise wasn't stopping, i pulled over again and noticed one of the brackets holding my gas tank was dragging and the front half of my gas tank was on the ground. The bracket was rusted through and fallen away on one side. I was absolutely shocked at this problem because i had just had my truck in the shop a few months before and there was no mention of any rust issue with the bracket from the shops i had been in. I had the fuel pump and filter replaced in jan. 2010 and there was no mention of rust issues with the bracket then.

The contact owns a 2002 ford f-150. While walking past the vehicle, the contact noticed a strong odor of fuel. The contact discovered that the fuel tank straps were corroded and created a hole in the fuel tank, which caused fuel to leak from the tank. The contact was informed by the dealer that the vehicle was included in nhtsa campaign number: 11v385000 (fuel system, gasoline) but the remedy could not be performed at the time due to the corrosion of the fuel tank. The vehicle was not repaired. The manufacturer was made aware of the failure. The failure mileage was 202,000. The vin was not available. Updated 05/31/2016*lj

The contact owns a 2002 ford f-150. The contact stated that the vehicle was repaired under the recall associated with nhtsa campaign id number 11v385000 (fuel system, gasoline:storage:tank assembly:mounting). The contact also stated that he fuel tank was leaking as a result of the corroded straps, but the dealer would not replace the fuel tank because it was not part of the recall. The vehicle was then taken to an independent mechanic and the fuel tank was replaced. The manufacturer was not made aware of the failure. The failure mileage was 130,000.

The contact owns a 2002 ford f-150. While the vehicle was parked the contact stated it caught fire . The police and fire department were notified of the fire. The fire department extinguished the fire. A report was filed. The vehicle was destroyed and towed. There was damage to the roof of the building where the vehicle was parked. A consumer who occupied the building observed that the vehicle was on fire, suffered smoke inhalation and was treated at the scene. There was a recall under nhtsa campaign id number: 06e056000 (fuel system, gasoline) that may be related to the failure. The manufacturer was not made aware of the failure. The approximate failure mileage was 138,125.

The contact owns a 2002 ford f-150 xlt. The contact stated that the natural fuel tank was leaking. The vehicle was inspected by the dealer who advised the contact that the natural compressed tank o-ring was fractured and needed to be replaced. The vehicle was not repaired. The manufacturer was contacted and the contact was awaiting a response. The failure mileage was approximately 86,000.

One gas tank strap was found to be rusted and the tank at an angle. It was inspected by a local ford dealer, who found that the gas tank was also rusted and leaking. The gas tank and straps were replaced. Because the model year was not in the date range of the recent recall, we had to pay $793. A power steering pump was also leaking and replaced. The gas tank was the major item of concern.

I heard on the radio about a possible upcoming recall on ford f150 pickup trucks (1997-2001). This is in relation to gas tank straps getting rusty and breaking. I then decided to look under my truck which is a 2002 ford f150 and discovered two gas tank straps completely rusted through/off with the tank no longer being supported by straps. The truck is only a 2002, but i think the problem goes beyond the 2001 trucks per the potential recall.

On april 17, i noticed a whistling sound coming from the engine, but could not find the source of the sound, and thought it was a vacuum line leak. I started the truck on the morning of april 14 and i heard a loud popping sound followed by a small black cloud, upon examining under the hood, i found the #3 spark plug on the passenger side had blown out of the hole and the coil had been blown off with it, breaking the plastic that had a steel insert that was screwed down to the block. I tried to replace the spark plug, but could not get it started in to the threads on the head. I found out that o'reily's sells a cylinder head repair kit # 42025 specifically for this problem, it had a insert that you screwed into the head and it was threaded on the inside to accept a extended length spark plug that was included in the kit, i tried this kit @ $64 dollars plus the new coil @ $43, upon completing the work with the kit and the new coil installed, i started the truck and still had the same whistling problem and was losing compression, i contacted a local mechanic, and found out from him that this is a very common problem and he see this same problem once every two weeks or so, i took the truck to him and he worked on it for approx. 6 hours and has the problem fixed, however, he said he couldn't promise that this is not going to happen again, to the same plug or others. If ford knows there is a problem why won't anybody make them fix it and make it right for the little guy (consumers?)

Straps that secure the fuel tank rusted. One strap rusted completely through and was hanging loose-- the other was very close to failure. I was able fortunately to get to a garage --and i had the straps replaced. I just recently saw the notice about other instances of this happening and i decided to file a complaint. My truck is one year newer than what is being looked at.

The contact owns a 2002 ford f-150. The contacted stated that while driving 5 mph he heard a loud banging noise and noticed that the fuel tank was dragging on the ground. No fuel leaked out of the tank. The vehicle was towed to the dealer where the contact was informed that the straps which held the fuel tanks in place fractured due to corrosion. The vehicle was not repaired. The failure and the current mileages were 122,000.

The fuel tank dropped down from my truck as i drove.i stopped in the middle of the street, put my hazard lights on and got out to see what had happened.i didn't know what it was, it looked like maybe the end of the exhaust system, there was no liquid and no smell.i called for help and slowly pulled my car over at the nearest side street.when i got out, gasoline was pouring out and i could then tell that it was indeed the fuel tank that was hanging from the underbody of the truck. The fire department had to be called and i have to pay for the clean up of the fuel.the truck was towed to a repair shop and they said the straps that hold the tank up rusted out and failed.total repair cost will be around $1500.

The contact owns a 2002 ford f-150. The contact stated that she noticed that fuel was leaking from the fuel tank after receiving the recall notice associated with nhtsa campaign id number 11v385000 (component: fuel system, gasoline:storage:tank assembly:mounting). The manufacturer and dealer were made aware of the failure, but refused to repair the fuel tank because the recall was only addressing failures associated with the fuel tank straps. The vehicle was not repaired. The failure and current mileages were 90,000. The vin was unavailable.updated 10/27/11updated 3/30/12

Straps broke on gas tank while driving causing it to falloff an break.

The contact owns a 2002 ford f150. The contact was driving 35 mph when the ignition caught on fire and melted the area where the ignition key was located. The contact merged onto the shoulder as the fire independently diminished. The contact received burns to the fingers. He then attempted to reinsert the key into the ignition however, to no avail.the vehicle was pushed to the contact's residence and later towed to the dealer. The dealer informed the contact that the ignition would need replacing.the contact also received notification of nhtsa campaign id number: 11v385000 (fuel system, gasoline: storage: tank assembly: mounting) for corrosion of one or both of the fuel straps. The contact stated that the dealer would not repair the vehicle under the recall but was not advised as to why.the manufacturer was notified who offered no assistance and could not provide a reason why the dealer would not repair the vehicle under the recall. The vehicle was not repaired.the failure mileage was 101,000.

2002 ford f150 5.4l v-8 2-wheel drive, regular cab, 8ft bed...broken gas tank strap...walked out and noticed my gas tank was hanging down...investigation revealed a broken gas tank strap...bound it back up with a ratchet-strap, and drove to the ford dealer...purchased a new strap and placed it on the vehicle in the parking lot...

The rear portion of the frame is rotten to the point that the let springs hangers are ready to break off the frame and the spare tire holder is also ready to fall off. I just replaced the rear spring shackles due to the were also rotten and broke. The gas tank straps were also a problem due to rust but ford though enough of the problem there was a recall on that, toyota had a problem with rusted frames and did a massive recall on that issue. Why hasn't ford done the same thing? the frame should be the last thing one needs to worry about with any vehicle. The truck currently has 146000 miles and now we need to figure out what the next move will be with this vehicle. Repair it, junk it or trade it ?????

I had driven 4 to 5 miles at 40 to 45 mph and was a 1 block from my destination. I had to stop for a stop sign and make a right turn. While making the turn i thought i hit something, but the street was clear? i turned the radio off and opened the window to here something dragging. I stopped at that time maybe 100 yards from wherei last stopped. My speed was 20 to 25 mph. I got out and looked under the truck and the gas tank was sitting on the ground.the front of the tank was on the ground the back was still elevated. The filler hose and fuel lines were the only thing holding the tank. Both hangers were broken, rusted thru.if i was driving at highway speed, i do not believe i would have a truck left.i also understand that 2001 and earlier f150's were recalled for the tank hangers and i would suggest it be expanded. Asap! my ford dealer 4 weeks earlier had inspected my vehicle at my request for regular maintenance and repairs before my vacation trips. The service tech never looked at my tank straps even knowing previous years had a problem? ford should have caught this before it happened again.the biggest complaint after is the ford dealership told me it was not a part of any recall and they knew nothing about it. Which i do not believe!i have the straps if anyone cares to examine them from your office.

The consumer has noticed a discrepancy in the mpg the manufacturer said the vehicle would get and the actual mpg the 2002 ford f150 get.*mrthe consumer claimed that he never gets more than 11 mpg while driving in the city, on long distance trips, while pulling a trailer or while driving empty.

The front gas tank support hanger broke due to corrosion. The rear hanger held the tank in place until i was able replace both units. The rear hanger did not break but was severely corroded also. I don't know what would have happen if i would have lost both units together while driving down the road.

Fuel tank straps rusted out causing fuel tank to breakaway from the vechicle . Fuel tank dragged on the highway spilling entire 25 galons of fuel. Fire department was called to remove the tank before the truck could be towed. Fuel tank is damaged beyond repair needing replacement.

2002 f150 i had to have the gas tank straps replaced one failed, how come the investigation is only going to 2001.

While driving at 45 mph on level surface the #5 spark plug was ejected from it's hole damaging the coil over plug causing arcing from the coil to the engine. The vehicle immediately slowed dramatically and the smell of gasoline was apparent. Luckily there was very light traffic and i was able to pull to the side of the road and shutdown the engine. I identified the problem and having some mechanical training knew enough to disconnect the fuel injector wire for the #5 cylinder. This was the only way i could safely move the vehicle. Had i not known what to do, an engine compartment explosion would have easily resulted.

After hearing aboutthe f150 fuel strap problem i decided to report a rusted and busted strap on my 2002 f150. A friend noticed the strap hanging down so i was able to fix it before it fell.mi.

Driving with two kids in truckhearbumping soundpull overstrapbroken and gas coming out of tankget home call seabreezefordhes awareof problemget it their saidgas tankstrap rusted to the fuel tankso when strap broke it ripped a hole in fuel tank he also saidcould not have done a replacement on strapbecause it alreadybonded totankrusted togetherfordwillonlypayforstraps atthis time service man even the said faultystrapsbreaking ripped the hole in the tankluckynofirehowcan they not acceptacaused b bad straps causedripped hole in gas tank.

I smelled gas fumes near my 2002 f150 truck.looked underneath to inspect where smell was coming from and found the back brace on the gas tank broken off and rusted out hole in the tank where the brace was supposed to be.

I was driving in the urban street and i suddenly hear a noise coming from the engine compartment, like something is leaking from the engine. So i had it towed to my house which is around 2 kms away. We discovered that one of the spark plug just pull out of the engine and it was the one that was making the noice and no power. I brought it to my friend whjo is a mechanic and he discovered that the tread is damaged and he cannot insert the plug anymore. I bought it used on march 2008.

Fuel tank dropped to the road while driving causing the truck to be engulfed in flames.driver made it out with first and second degree burns.two dogs in the back seat died in the fire.initial investigation by the insurance investigator determined that it was the fuel tank straps that failed.there is an investigation (pe10036) by the nhtsa for fuel tank straps on ford f-150s 1999-2001.the 2002 and 2003 f-150 use the same straps.larry hershman of nhtsa has contacted me about this incident.updated 06/13/11 & 06/14/11updated 08/11/11updated 3/01/2012 *ln

The contact owns a 2002 ford f-150. While driving approximately 50 mph, the fuel tank fell off of the vehicle and started sparking. The manufacturer was contacted who stated the failure could have been the bands that hold the gas tank were rusted and the problem had been reported before. The vehicle was not repaired. The approximate failure mileage was 143,000.

Fuel tank straps rusted out resulting in gas tank dropping. Updated 09/14/11the consumer stated the fuel tank was damaged and had to be replaced. Updated 09/16/11

The contact owns a 2002 ford f-150. The contact stated that while parked the vehicle leaked fuel continuously. The vin was not included in nhtsa campaign number: 11v3850000 (fuel system, gasoline).the manufacturer was notified about the failure.the vehicle was not diagnosed or repaired.the approximate failure mileage was 149,000. Updated 01/10/17*lj

The contact owns a 2002 ford f150. The contact noticed that the metal strap for the rear fuel tankwas fractured as a result of rust. The vehicle was taken to an authorized dealer for repair. The manufacturer was not made aware of the problem. The failure mileage was approximately 38,000. The vin was unavailable.

The contact owns a 2002 ford f-150. The contact stated that the vehicle was repaired under the recall associated with nhtsa campaign id number 11v385000 (fuel system, gasoline: storage: tank assembly: mounting) on november 23, 2011. The fuel tank had been leaking fuel ever since the repair. The contact stated that the leak was caused by the straps being taken off and replaced. The contact felt that the manufacturer should be obligated to repair the fuel take in addition to repairing the fuel tank straps. The failure mileage and current mileages were 130,556.

The straps holding the gas in place on my 2002 f150 failed on the expressway causing the tank to drop to the ground at 65mph.by the time i was able to stop, a rip in the tank caused all of the fuel to leak out.luckily no sparks of fire.i was never informed of a potential problem from the dealership i regularly get serviced at.i researched this issue online, and found many similar complaints.this could have been tragic/fatal, for me and all the other people driving around me.i am not one to write complaints,but i am upset at the danger this put me in and the time and cost of this failure.

Fuel tank strap broke allowing fuel tank to drop and nearly break free from the vehicle.

2002 ford f-150.the consumer received notice in the mail about risk of fire in some vehicles. *dtthe consumer stated her vehicle caught on fire a few years ago.

My 2002 ford f-150 has very badly rusted fuel tank straps, why is the recall only up to 2001 f-150's. Ford definitely used some cheap metals while making these f-150's is it possible to include 2002 as well?

Gas fumes or leak when drivingand gas fumes or leak when started truck in my driveway don't feel safe driving.

I own a 2002 ford f-150 supercrew 4x4 pickup with 5.4l v8 gas engine and aod automatic transmission.at 48,500 miles on the vehicle the od on/off switch would not stay engaged and was flashing intermittently i took the truck to a local transmission shop who showed me metal shavings in the transmission pan and was told the torque converter must be replaced and the transmission must be rebuilt.i agreed to the work because i need a dependable vehicle.i have never abused the truck in any way and do not haul any type of trailers with the vehicle.

After only 17000 miles my 2002 f-150 truck developed a fuel leak in the fuel line that goes from the fuel filter to the engine. Below the leak is part of the exhaust system. The truck information is as follows:2002 f-150 harley davidson supercrew, vin#: [xxx]*la updated 07/27/2012 information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(b)(6)

I was traveling on rt. 64 heading east toward rt 59 in west chicago when i suddenly heard a thud followed by a scraping noise coming from what i first thought was the bed of my 2002 f150. I pulled off the road to check and didn't see anything wrong from the suspected area. I drove a little longer and when the noise wasn't stopping, i pulled over again and noticed one of the brackets holding my gas tank was dragging and the front half of my gas tank was on the ground. The bracket was rusted through and fallen away on one side. I was absolutely shocked at this problem because i had just had my truck in the shop a few months before and there was no mention of any rust issue with the bracket from the shops i had been in. I had the fuel pump and filter replaced in jan. 2010 and there was no mention of rust issues with the bracket then.

The contact owns a 2002 ford f-150. The contact stated that the fuel tank straps fractured and the fuel tank dropped. The vehicle was unable to be driven due to the failures. The vehicle was not included in nhtsa campaign number: 11v385000 (fuel system, gasoline) according to the manufacturer. The vehicle was not diagnosed by a dealer or an independent mechanic. The manufacturer advised the contact to take the vehicle to the dealer for diagnostic testing and repair. The approximate failure mileage was 135,000.

The contact owns a 2002 ford f-150.the contact noticed that the gasoline tank strap was covered with rust. The contact did not inform the dealer or manufacturer of the failure. The vehicle was taken to a private mechanic where they replaced the fuel tank straps. The current mileage was 97,000. The approximate failure mileage was 95,000.updated 07/08/11the driver side tie rod was also replaced. Updated 12/28/11

Gas tank straps broke, gas tank fell onto pavement. Had my truck towed to my ford dealer where they replaced the straps for about $200. If this had happened 5 minutes later, i would have been going 60 mph!updated 09/14/11the tank fell to the ground, while the vehicle was sitting. There was no fuel spill. The dealer replaced the straps. Updated 09/21/11

2002 ford f-150. Consumer writes in regards to recall and repairs *tgwthe consumer stated he made an appointment as suggested by the recall letter two weeks ago and as of october 7, 2011 the dealer informed him the parts were still not available.the consumer also stated the instrument cluster did not work, which made it difficult to see the mileage on the vehicle. The consumer was informed the only way to fix the problem was to replace the entire module as the dash must be taken apart. The consumer stated he took the vehicle to the dealer after waiting several months for the parts and was informed they could not replace the gas tank, because it was leaking and it was not covered under the recall. The leak was due to the faulty straps where the metal was rubbing on metal.updated 12/20/11

The contact owns a 2002 ford f-150. The contact stated while driving approximately 25 to 30 mph he heard a loud dragging noise underneath the vehicle. He then pulled to the side of the road and noticed that both straps had fractured and were covered with rust. The tank fell off of the vehicle, but none of the fuel spilled. The contact was able to continue driving the vehicle and it was repaired by the owner. The manufacturer was contacted and advised him that there were no recalls.the failure mileage was approximately 98,500. Updated 07/08/11*ljupadted 11/04/11

The contact owns a 2002 ford f-150. The contact stated that while another driver was driving approximately 20 mph, both straps on the fuel tank fell off and the tank dropped down on the ground. Another driver alerted her to the failure. The vehicle was towed to a repair shop. The contact called the dealership who referred him to the manufacturer who assigned him a case number. The current and failure mileages were approximately 241,000.

Fuel tank straps rusted out resulting in gas tank dropping. Updated 09/14/11the consumer stated the fuel tank was damaged and had to be replaced. Updated 09/16/11

The contact owns a 2002 ford f-150.the contact received notification of nhtsa campaign id number: 11v385000 (fuel system, gasoline:storage:tank assembly:mounting). The contact stated that the fuel tank straps were to be replaced under the recall but the fuel tank straps were also rusted. As a result, the fuel tank exhibited a hole, which caused a fuel leak. The manufacturer was contacted and advised that only the fuel tank straps could be repaired under the recall, not the actual fuel tank. The manufacturer provided no assistance. The fuel tank was replaced.the failure mileage was 107,150 and the current mileage is 110,000.updated 02/14/12*ljupdated 02/29/12

The contact owns a 2002 ford f-150. The contact was driving 35 mph when the fuel tank detached from the vehicle. The vehicle was taken to the dealer where the dealer confirmed the failure. The manufacturer was contacted but the vehicle was not repaired. The failure and currentmileages were 202,000. Updated 05/02/12the consumer stated the gas tank detached from the vehicle due to the straps securing the tank to the body broke due to rust. When the gas tank detached, it fell on top of the vehicle's skid plate which saved it from hitting the ground. The vehicle was taken to the dealer, where they replaced the straps. However, they did not remove and inspect the tank. They removed the skid plate while holding the tank in place and then replaced the straps.the repair was completed. However, when the consumer put the fuel in the vehicle, fuel started leaking immediately.the consumer was informed by ford, the recall did not cover holes in tanks caused by defective straps unless the tank fell completely out of the truck and hit the ground. The consumer replaced the gas tank at his expense.updated 05/30/12

The contact owns a 2002 ford f-150 super cab. The contact stated that while the vehicle was parked, the smell of fuel emitted from the fuel tank. The contact then discovered there was fuel leaking from the fuel tank. The vehicle was not taken to the dealer for repairs or diagnosis.the manufacturer was contacted made aware of the failure and advised the contact that the vehicle was previously repaired under nhtsa campaign id number: 11v385000 (fuel system, gasoline:storage:tank assembly:mounting) but the repair did not include the fuel tank only the straps that held the tank in place. The failure mileage was 144,000 and the current mileage was 145,000. Updated 10/18/11*ljthe consumer took the vehicle to the dealer, where they placed temporary straps on the vehicle until the permanent straps became available.the gas tank straps corroded and weakened to the point where fuel was leaking.the consumer was informed the gas tank was not covered in the recall, because it did not fall to the ground. The consumer stated that since the gas tank and strap were made from different material, and the salt created a chemical reaction and destroyed the strap and the tank, the tank should be included in the recall.updated 02/10/12

My problem is with my ford 2002 triton engine, the spark plugs blow out which is dangerous because they can cause the gas vapors to catch fire and start surrounding areas of the motor , i have had this happen twice now and it is very costly, there should berecall done on this problem, i know of several other owners that have had the same problems,this is an accident waiting to happen, im sure others have had worse problems then myself with these types of engines, please help us by calling for ford to recall this obvious problem. Thank you.

On a 2002 ford f-150 harley davidson edition truck, the # 2 spark plug was ejected from the engine while driving 65 mph, causing my vehicle to slow down, and the gasoline and exhaust fumes were filing the drivers compartment. This is the second truck i have owned previous a (2003 same vehicle model) where the sparkplug has been ejected from the engine while driving. Why is there no recall or study on this problem from ford?? engine still had original plugs from factory!! their torque specs!!

Ford f 150 fuel tank bracket has rusted away year 2002.

In the less than 2 years we have owned this truck, it has blown spark plugs 3 times.

The contact owns a 2002 ford f-150. The contact stated that after receiving a recall repair under nhtsa campaign id number: 11v385000 (fuel system, gasoline:storage:tank assembly:mounting) his gas tank is leaking. The vehicle was taken to the dealer who took pictures to be sent to the manufacturer. The dealer called the contact and informed him the repairs would not be done. The vehicle has not been repaired. The failure and the current mileage was 107,000.

Fuel tank straps rusted thru the gas tank, ford replaced the straps, but would not cover the gas tank.the frame, rocker panels, cab & bed are rusted thru, will not pass inspection again.

While driving my vehicle under very normal circumstances, traveling approximately 30mph, my truck began to run very rough and there were loud popping noises coming from the top of the passenger side valve cover. It turned out to be a blown-out spark plug and coil pack.

Vehicle cab rocker panels rusting off rear window leaking cruise control not working vehicle rusting and been in area with no salt on roads

The vehicle was traveling at highway speeds when the gas tank fell out.the tank straps had rusted through dropping the tank.the tank cut open from skidding on an interstate expressway releasing 23 gallons of fuel.ford dealership inspected and said the straps are under recall and will replace, but will not replace the tank.the tank is only damaged due to faulty straps which ford has identified as problematic.the faulty straps by ford have resulted in a large financial loss due to tow, cleanup, gas loss, time.... And ford estimates $800 for a new gas tank.this is a severe hazard and thankful nobody was injured.i believe the next person may not be so fortunate.

The contact owns a 2002 ford f-150. The contact stated that there was a fuel odor coming from the fuel tank. The contact noticed a strap hanging under the fuel tank and that fuel leaked onto the driveway. The vehicle was towed to the dealer for diagnostic testing. The technician stated that there was rust and holes underneath the tank that came from corrosion and that the straps on the tank needed to be replaced. The manufacturer was made aware of the failure. The approximate failure mileage was 135,000.

The spark plug blew out of the engine and caused the engine to become damaged.

The contact owns a 2002 ford f-150. The contact stated that while traveling 15 mph, the fuel tank support straps failed and the fuel tank became detached from the vehicle. The vehicle was taken to a private mechanic who stated that the straps had failed due to rust. The manufacturer was contacted and informed the contact that the vehicle was not included in nhtsa campaign number 11v385000 (fuel system, gasoline). The vehicle was not repaired. The failure mileage was 66,000.

Fuel tank straps broke while driving straight on city streets putting a hole in the tank and spilling out fuel while driving.ford had a recall on the same year & model of vehicle, however ours was notrecalled.

The contact owns a 2003 ford f150. The contact stated that there was an overpowering odor of gasoline fuel inside the vehicle. The contact took the vehicle to the dealer for inspection and was advised that the fuel tank needed to be replaced. The vehicle was repaired. The manufacturer was notified and stated that the vehicle was not included in any recall campaigns. The failure mileage was 150,000.

There's a recall already for the fuel tank straps in the salt belt states.i live about 20 mile from tenn.im seating at my job and looked out the window and my fuel tank strap broke.the tank was about 2 inch above the road.call ford and they said its not covered.im in the mountains and we use road salt every year.what makes ten any different.this could have been bad itstarted dragging on the road while i was driving.wher the strap rust.it caused the fuel tank to rust.now the tank is leaking same place the strap rusted.help.

My vehicle had its fuel tank straps replaced under a recall. The corrosion from the original straps spread to the fuel tank.now, the corrosion on the fuel tank has caused the fuel tank to begin leaking under the replaced straps.perhaps some of the issue is due to the process / procedure used in replacing the original fuel tank straps.vehicle now has approx 207,000 miles.fuel leak was noticed while performing other regular maintenance.

While driving at 15 mph cylinder #5 spark plug liberated it self from the engine.

My 2002 f150 truck dropped the fuel tank on 5/26/2017. Miraculously, my wife and daughter weren't killed. My wife and daughter were using the truck, helping a friend move. Luckily, they just left mcdonalds restaurant when it broke. They were on a side street and were forced to stay where they were. The eastpoint fire-department were called on scene due to gasoline leaking out of the tank into the street. They stayed with the vehicle until aaa was called. They towed the truck on a flatbed truck and delivered it to my guys auto repair, gratiot, roseville, mi. My truck had a recall on it for safety straps, which were the cause by breaking. I tried to get it fixed at dorian ford, clinton twp.,mi. 2 years prior, but was given a 'runaround' by dorian ford, telling me to bring it in for repair in 2 months time. I forgot when the 2 months were up and dorian ford didn't try to contact me. I am forced now to pay over 1500 dollars to repair my truck, which i am the original owner. I am grateful beyond belief that my family or i weren't killed. Please advise me on what i can do in light of everything ie...compensation for said repair, etc.thank-you.

Spark plug blew out of head.

My fiance and i had to place are full size spare on that came with truck it was brand new we had no choice bc this was friday evening and out local tire shop was closed tell today (monday) yesterday we drove 7 mile to collinsvile to change brakes after we finish we load our 3 kids and befan to hide home another 3 miles from home we notice the truck shaking then we heard load pop and tail of the truck lost control for about 2 second once we got control back we pulled to safety to only see the driver side of the bed cracked tore and shattered.even the hose where u fuel u truck up at had been damagetting when we continued to examine the tire it wasn't blown and it's still holding air. But plz explain to me how the entire center section of tread ripped off for no reason and not only put my children in danger but damaged my truck to a severe extent ? it's a full sie hercules terrain trac size 16 had nothing wrong with it tell now.

While driving in the dark, darshboard lights and headlights will turn off at the same time without a prior warning for about thirty seconds.dealer was contacted, but they could not find what was causing the problem.

When using the automatic door locking mechanism the part pinched the skin of the driver's arm.

Automatic door locks pinch leaves abrasions bruising on arms

The contact owns a 2002 ford f150. She stated that the front passenger's side door lock would not function correctly. She had to use a screwdriver to open and close the door. The necessary repairs were made to the vehicle by the dealer. Later, the rear passenger side door lock would not function and the latch andlocking mechanism would not operate normally.no repairs were made to date to correct the failure. The failure and current mileages were under 50,000.

Passenger door would open while vehicle was moving.*phthe consumer also stated that the vehicle vibrated while driving.the consumer mother-in-law fell while trying to get into the front passengers side door of the truck.the brakes would lock up intermittently.

The support cables that retained the tailgate corroded. The condition caused the tailgate to drop. .on june 3, 2005 tom bowman (odi) contacted the owner to review the above report.the owner advised that his complaint was intended to address the spare tire support cable rather than the tailgate support cable reported above.

The contact owns a 2002 ford f-150. The contact stated that he heard a squeaking noise coming from the rear while braking. The vehicle was taken to an authorized dealer and the contact was informed that the emergency brake disintegrated. The vehicle was repaired. The failure occurred a total of five times. The contact also stated that he had never used the emergency brake during the life of the vehicle and he was unaware as to how it could fail if it was never used. The manufacturer was made aware of the failure and offered no assistance. The failure mileage was 43,000...updated 04/11/12

Brake line on manifold was burnt causing brake fluid to be fryed on the engine.

Vehicle has a gap ondriver's side door over the top.the gap causes noise inside the cabin of the vehicle while driving.it makes it hard to keep the vehicle on the road.manufacturer was contacted with no results.the dealer installed a rubber sealer around the gap but this seemed to cause more noise.the radio, cd player and tv in the rear of the van stopped working.the rotors warped and caused vibrations when braking.water had gotten into the left side park lamp.the seat belt warning chime and light failed intermittently, the dealer replaced the module.

On my way to a wedding i noticed the rpms kick up. I pushed button on trans selector and problem went away (for now).was parking truck and found i had no reverse. Monday took truck to dealer , mechanic could not find anything wrong till he opened cup transmission. Mechanic found weld on sun shell broken. Called ford no help. Spring hill ford put a rebuilt trans in truck.

I was following the ford rules for when to replace spark plugs at 100,000 miles. I have 99,860 miles on my 2002 ford f150 xlt 4.6l triton v8 motor. I was driving home from getting the new plugs from the auto store to replace when i heard what sounded like a gun going off. One of the spark plugs fired out of its location ripping off the coil pack hitting my fan blade on the truck. This is very dangerous because as i have been reading. The fuel could have been ignited by the coil pack causing a fire or worse. What is being done about this defect and why has their not been a recall on the ford motors?

The contact owns a 2002 ford f-150.the contact stated while driving 55 mph, the brake pedal became stuck and the vehicle accelerated to 70 mph. When the vehicle veered to the rightit resumed to a normal speed of 55 mph. The manufacturer was notified of the defect and offered no remedy. The failure was not diagnosed. The failure mileage was 200,000. The vin was not available. The current mileage was 275,000.

Vehicle in motion on city street. Loud noise in drive position, transmission went out of gear, vehicle would not go back into gear.

Spark plug blow out on a 2002 f-150 with only 47k miles on the truck.this truck is not a work truck, but an every day truck.i do not haul a lot, and have treated this truck with a lot of care. It will cost me $1100 to get fixed. This design flaw should of had a recall on it.

While at high speed vehicle vibrates and pulls to the right.consumer took to the dealer and they replaced the driveshaft.problem was still present.tsthe wheels and tires were also changed but to no avail.*jg

I backed out of my driveway with no issues. I got to work and parked my truck. Later that night i went to move my truck to the front of the warehouse and my truck would not go into reverse. When it is in neutral and i press the gas the truck will move forward. In the past week i have replaced the battery, starter relay solenoid which sits on the firewall, and the neutral safety switch or transmission gear control solenoid as i have heard it called. None of this has fixed my truck and i do not think it should be going out at 109,xxx miles. Low income and rely heavily on my truck to get around.

I noticed a tapping sound coming from my engine approximately 2 days before i ejected (blew out) a spark plug while cruising at approximately 55 mph. I checked my oil the day before the blow-out and the oil level was fine. I was traveling on business at the time and fortunately i was able to limp to a hotel a couple of miles down the road. I had my truck towed to a repair shop and had to pay $800.00 to have the problem repaired. When i asked the mechanic what caused the spark plug to blow out, he simply replied that it happens a lot with "these ford engines".

While driving at any speedand without any indication speeddometer and tachometer would drop down to zero or stick to speed. Dealer has been contacted. However, can't locate cause ofproblem. Please provide further information.

The contact owns a 2002 ford f-150. The contact stated that the vehicle could not be shifted out of neutral.the vehicle was taken to the dealer for diagnostics where the technician stated that the clutch would have to be replaced. The vehicle was repaired however the failure continued. The vehicle was not further repaired. The approximate failure mileage was 35,000.

The contact owns a 2002 ford f-150. The contact stated that while stopped, the contact was unable to shift the vehicle out of park. The contact stated that the vehicle was diagnosed by his step-son. The contact was informed that the cylinder valve needed to be replaced. The contact called skyline ford located at 2510 commercial st se, salem, or 97302, (503) 581-2411, and the dealer was informed of the failure. The vehicle was not repaired. The manufacturer was not informed of failure. The failure mileage was 150,000.

Engine quits running and wont restart, so you have no power steering or brakes. Problem indicators are 1. Engine wont restart/ or quit running 2. Odometer reads all dashes, no numbers,3. Anti theft activated. This is caused by the power wire in the fuse box under the hood corroding off for the pcm relay and leaving the pcm dead.

I was driving on the highway home. All of a sudden a loud bang happened under the hood that was followed by a constant puffing sound. The truck lost power and started missing. All i could smell was gasoline. I pulled over to find a coil on plug sitting on top of engine, also had a spark plug sitting 7 inches away from cop. I was visited the ford dealership and was told that plugs are known to have come out of the engine and was not a new problem. They told me that ford was not fixing this problem, but had a ford approved way to fix the problem. The cost would be around 500 dollars for insert and around 3500 dollars for new heads witch is the only guarantee that this would prevent this from happening again. Ford plans not to recall this problem, they are fully aware that this heads has 4 threads holding the plug in, when they come lose the threads are destroyed from the pounding caused by the compustion process. This very dangerous, coil spark can ignited fuel sprayed in the engine compartment causing fire, lose of control and personal injury or death, depending on the circumstance. I have a family and they could have been seriously injured when this happened. Please do something to make this from happening to any one else, and before someone loses their life. The coil on plug os located under the fuel rail and has enough force to damage the fuel rail cause it break and spill gasoline all over the engine, which could cause an explosion. I had a insert installed and a new plug inserted was told there is no guarantee the spark plug would stay in.

This is follow up assessment to my 9/22/2019 claim [xxx]- where i found myself in a very dangerous vehicle run away situation that resulted in a rear end accident with another vehicle.my mechanic's first observation when turn ignition key, the engine raced at full throttle out of control.after quickly shutting down engine the symptoms lead my mechanic to test the idle air control valve.having never seen this dangerous symptom from a bad iacv, he continued to do further test on the iacv only to determine the part was indeed defective.after diagnosing the problem, the defective iacv part was quickly replaced. The engine is now running good again.if you need to contact my mechanic: dugan auto service, narvon pa - doug miller 464-798-8097information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(b)(6).

Spark plug blew out of head.

While driving the vehicle, the transmission bolt came loose and thefluid went out, causing pull out road. Dealer has been notified. Please provide further information:: mr

Transmissiondoes not shift down, jerks when you accelerate.

In my case there were three separate occurrences where my spark plugs shot out of my engine. The first time it happened on the highway cruising along about 70 mph. I actually thought i blew a tire.this was at night so in the morning i checked it out with a friend's help and saw the plug sitting right where it wasn't supposed to be. So we went and bought a new plug and coil pack and threaded it back in and believe it or not it stayed there and still is there today. This first time was roughly 3 1/2 yrs ago. The next time it happened while my same friend was driving my truck to his house but this time it was a different plug and we weren't so lucky threading it back in. The threads were stripped out so we helicoiled it back in ourselves and it is still there today. This second time was roughly 2 yrs ago. The last time happened in a parking lot right as i started my truck up.the plug actually hit the underside of the hood when it blew. So again i bought a new plug and coil pack and luckily it threaded back in again. So now i am very gunshy naturally everytime i drive it. To properly correct this problem it would cost a small fortune and to sell it as is who will buy it. Also on this same vehicle my transmission blew at 39,000 miles when the warranty ran out at 36,000 naturally i was told there was nothing they could do. That cost me $3,500 and a week stranded. I had to have a new transmission installed at a dealership. The truck is a f150 harley davidson edition. It now has roughly 94,000 miles on it. The dates are all approximate along with the mileage when they occurred.

My 2002 ford f-150's tranny completely broke at 35,000 miles 27 days after the 3 year warranty was up. I don't haul or pull anything with this truck. We are having to put a factory rebuilt tranny in it as we speak.

2002 ford f-150traveling west on highway 40 in arizona.recall notice received on the cruise controlinitial failurecruise control on.engaged maintain speed buttonvehicle started accelerating.punched all of the cruise control buttons and tapped the brakescruise control turned off.confirmationturned cruise control on and hit maintain speed button.vehicle started accelerating as before.hit all of the cruise control buttons and tapped the brake.at 85 mph, i turned off the ignition.immediately turned ignition on.cruise control was active, motor raced, but transmission was in neutral.shifter was in drive.turned off ignition again and cruised to the left side of the road.started vehicle and proceeded without using cruise controlrecommendationtransmissions should not shift into neutral unless the operator places the shift lever in neutral.previously owned fords from the 60s, 70s, 80s, and early 90s do not disengage the transmission when the key is turned off.

I was driving down sr 33 in polk city when it seemed as if my car was slowing down.i had the pedal depressed but the truck continued to slow down.i had to pull off to the side of the road.when the speedometer fell back down to zero i attempted to take off again.once again, the truck would get to 50 and then not shift to the next gear.this was the first and only signs something was wrong.i assumed it was a problem with the transmission.i drove to work (15 miles) in second gear, called a tow truck and had it towed to lakeland ford.i was told the overdrive clutch burned up and the direct drive pak burned up.the ford dealership wanted $2,326.09 to fix a 2002 vehicle that is not even two years old and has 44,176 miles on it.most of the miles on this vehicle were highway miles always driven with overdrive on and only was something towed.this vehicle has the towing package in it so this problem should not have happened.my warranty was 3 years/36,000 miles.truck is now at aamco with transmission being rebuilt. *la

While driving consumer heard noise coming from the front of the vehicle when accelerating.

My 2002 ford f150 needed to have the transmission rebuilt.my overdrive light was blinking on and off and i later found out the entire transmission needed to be rebuilt.i've been reading online from several people who have had this same problem.it seems like ford has some type of problem with this year.i don't understand why there can not be a recall in regards to this problem.

Spider gears in differential blew out for 2nd time on this truck which is a 2002 f-150 4x4 with a 3.55 diff.the first time was at around 45k mi.and this time at 83.5k miles. This truck was never overloaded and never pulled a trailer. Must be something wrong with ford rear. After this repair,i am done with ford!!

My 2002 f-150 supercrew 4x2 with 4.6lv8 experienced a failure of the automatic transmission on saturday at only 75k miles.the result is a rebuild/replacement for >$2000.00!i don't tow anything with the vehicle and it isn't abused.this type of failure is very premature! the truck has been very well maintained.my mechanic says there is a history with this transmission in the ford trucks/suv's having lubrication problems.ford should step up and take responsibility for the design defect!

Dt:contact states his car rolled backwards and hit a man pinning him between two trucks. The car was locked and parked at the time.he immediately got in his vehicle and started it and pulled the car off of the man. He reports having no problems of this kind prior to this incident or since this incident. Updated 12/07/05/

Electrical: at 306 miles the solenoids had to be replaced. Upon shutting the vehicle off; the dash board would still illuminate. Also, upon shutting the vehicle off it would continue to run. This has happened a total of four times. The transmission completely failed with no warning. The consumer took the vehicle to the dealer, and was told the windshield had a leak which corroded the electrical system. The electrical problems started at 44000 miles. The gasket had to be replaced, and the harness wiring had to be replaced also. Upon trying to start the vehicle again the battery would be completely dead. Please provide any further information.

Transmission slipping in reverse, especially when the truck has not been driven within two days.the transmission does not slip in drive only in reverse.

I brought the truck on june 1, 2004. A few months after i brought the truck it started giving me problems.i tried talking to the dealership but they were no help at all. I have tried talking to them plenty of times. I have took my truck to an mechanic an they told me it was a transmission problem . I don't know what to do the dealership is no help at all. Their warranty policy is a fraud they do not keep up with it. I am tired of this situation. That's the reason i want to cancel the purchase of this car.

I own a 2002 ford f-150 supercrew 4x4 pickup with 5.4l v8 gas engine and aod automatic transmission.at 48,500 miles on the vehicle the od on/off switch would not stay engaged and was flashing intermittently i took the truck to a local transmission shop who showed me metal shavings in the transmission pan and was told the torque converter must be replaced and the transmission must be rebuilt.i agreed to the work because i need a dependable vehicle.i have never abused the truck in any way and do not haul any type of trailers with the vehicle.

Transmission drops out of gear at 25 to 30 mph.took to dealer, they say no codes shown and they need to take transmission apart to find problem.

Problems with vehicle passenger door, and paint defect on driver side of vehicle. *mr the consumer was told that the only problems were with the torque converter which was replaced and the alternator.the consumer was concerned that the vehicle was previously involved in an accident, as there was a paint defect on the door handle which didn't fully shut at times.the consumer was willing to give back the vehicle in return of all the monies (payment(s)/down payment).*scc

Was driving down the road the steering wheel jerked to the right could not gain control back.there is one skid mark 35 feet long hit an electric pole when came to rest the back passenger tire had broke off at the axel.dt

Heard banging in rear of truck,mostly while backing up and turning to left at first. Heard loud bang while pulling into gas station,then when i drove away,felt dragging,still not sure what the problem was,till i got home while backing into a parking spot,heard the loud bang again. After some ivestigation,determined the problem was in the differential. Had to have truck towed to dealer,and they found broken spider gears in the differential.dealer replaced parts. Sattisfied with repair.

Driving at slow speed on gravel road, lost control of vehicle, swerved to the right, was able to stop vehicle, found left rear wheel had come off, left rear axle shaft broken at wheel. No vehicle damage, did not contact anything. Axle just broke.

Vehicle lost motion intermittently while driving 0-40 mph and when the clutch was being engaged.vehicle was taken to the dealer, whofound the clutch slave cylinder was leaking fluid.

Transmission problems: clutch did not disengage properly. Driverhad to change gears repeatedly in order to shift. This produced dangerous driving problems.dealer replaced the master cylinder relay atconsumer'sexpense.

Manual clutch malfunctioned including remaining disengaged (in gear) while pedal was depressed to the floor.slave cylinder failed and leaked fluid necessitating replacement.occurred at <45000 miles and is identical to the fail mechanism exhibited on neighbors 2001 f150 4.6 at 39000 miles.

The vehicle failed to accelerate when the clutch was applied during various speeds of 0-45 mph.the vehicle was taken to a dealer who informed the consumer that the clutch slave cylinder was leaking fluid.

Transmission problems: clutch does not disengage properly.dealer replaced clutch assembly at consumer's expense.

Dt: the contact statedwhile driving the clutch would not disengage. He took the vehicle to a certified repair shop for diagnosis. The enginelost a cylinder and fluidleaked out into the engine. The vehicle is being repairedat the contact'sexpense.

Shudder in drivetrain at slow/idle speed.ford dealer replaced drive shaft, and transfer case - did not fix problem.still do not have any answers or fixes.

At about 75k miles, a very faint whine was coming from the back end of the vehicle, mainly audible with acceleration and at speeds of about 35 mph.it slowly progressed, we took it to a local ford dealership and was told that this is happening with many ford 150's with this year, it was a defect in the parts (the material it was made with).we were told to continue to drive it until noise was too loud.at 92k miles, it was a pretty loud whine at all speeds except about 70 mph, and then progressed to a grinding noise.i just took it into the dealership, they said the rear differential, pinion and carriage gears were "torn up".they found a replacement and total cost is $1800.at this point ford is not fixing part, since there is no extended warranty, but this is not a part that should be going out at 90k miles either, and with the dealership saying this is happening often and there was a defect in the part, ford should be recalling this, or at the very least paying for the fix when it starts to go bad.

Consumer statesthere is a high pitch winding noise coming from the drive train when driving over 65 mph.consumer feels the rear differentral is defective..please provide any further information.

Loud high pitched whine in rear end at open highway speeds (3.31 gear ratio) detected day of purchase on march 25th 2002, reported to dealer of purchase (homer skelton ford, olive branch ,ms) next date. As of march 25th 2003, one year, two dealers, 29,000 miserable miles and some five repair attempts later i still have the same problem. There is defiently a problem with the 3.31 ford rear end. I have recently driven another new 2003 ford truck with 3.31 rear end, vehicle also had noise. Then drove another new pick up with the 3.55 rear end which was totally quiet. In the course of this year i have filed numerous complaints with dealers and directly with ford. One week after purchase, when the first attempt to fix the truck failed, i attempted toget the dealer to take the truck back but they said that was not an option. This vehicle is suppose to ba a top of the line ford pickup retailing for over $30,000.00 with a 36,000 mile bumper to bumper warranty. Ford either can't or won't fix it. They have just offered me a buy back on the truck which if accepted would cost me as follows the out of pocket expense at the time the truck was puchased.$1,875.00 cash down payment6,162.10 equity of trade in 874.52 sales taxa total of $8,911.62 . In addition to the cost of installation of personal equipment which totals about $400.00. This is not even considering payments on the truck for 12 months. Now ford has offered to buy the truck back if i pay them over $5,000.00 additiional dollars for the mileage on the vehicle. This would make my total cost over 13,900.00 for owning a defective ford pick up for 12 months. In essence there is no warranty. It should be ford's responsibility to fix the defect in the vehicle. If they could not fix it they should have given me another truck long ago. It is their fault that it has taken a year to get to this point. I travel in my job and had no choice but to drive the miles on the truck. They certainly were not pleasant ones.

In november 2002, i purchased a 2002 ford f-150 extended cab, which was made in canada 09/01. After the break-in period i noticed that at speeds of 80-85 mph the vehicle would whine , but i assumed that was normal because after 85 mph the whine went away.at about 89,000 miles and the end of the warranty, at 35-50 mph the vehicle would have loud roaring/whining noise from the rear end. Took vehicle to dealer for repairs on 10 january 2007,. The dealer replaced the pinion gear andassembly at a cost of 1501.00 , and the dealer said it was fixed. I drove the vehicle less than 1,500 miles after the repair was made, the vehicle started doing the same thingagain at speeds 40-50 mph, but with an added twist this time,the truck would whine even when i accelerate. I put the truck back in the shop for the same problem again on 01/23/2007. The truck has a 3.55 rear end.

Truck is a f-150 with a 3.55 limited slip axle. There is a very noticeable whine coming from the rear differentail. Noise starts at 40 mph butis most noticeable at 60 mph. Noise is with slight acceleration, if i take my foot off the gas it stops. I have had the truck to the dealer three different times. They have replaced the bearings, drive shaft and gears but it hasn't helped. This is a widespread known problem but they don't seem to have a fix for the problem. I would never be able to sell this truck with this problem.

Dt: the contact owns a 2002 ford f150. The rear end differentialmade a whining noise. They told him that it will not hurt the vehicle but it was not normal since the june 16,2005 contact was trying to getvehicle fixed. Theyreplaced the rack and piniontwice,but problem recurred.the manufacturer toldcontact that they could not fix the vehicle.technicianat dealership said he owned the same vehicle andit was doing the same thing.the dealerships laughedwhen contactbrought the vehicle to befixed. At 40-45 mphcontact could hearthe noise ,and if whenpulling ta load the noise got worse.the dealershiptried to fix this problem,but ford keptsending wrongparts that werenot correcting the problem. Contact hashave an extended warranty on vehicle.

2002 ford f150.

The contact owns a 2002 ford f-150 purchased new september 2002. While depressing the clutch, the vehicle would not engage nor shift into gear.a technician from the ford dealer concluded that the sleigh cylinderhad failed.no repairs were made.the failure mileage was 67,000 . The current was 136,000. The vin was not available.

We have a ford f150 boss truck (2002) that has only 30,000 miles on it.the transmission went out yesterday.the truck has absolutely not had a hard life. We take very good care of our vehicles.

The contact owns a 2002 ford f-150. While driving approximately 15 mph, the driver side seat belt unlatched. The failure occurred on several occasions. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The vin was unavailable. The approximate failure mileage was 210,000.

The driver's side seat belt buckle unlatches spontaneously. There are many complaints on this site that describe the exact same problem with seat belts in this truck model. Unbelievably, ford will not repair this obvious safety hazard at it's expense. I believe that there should be an official recall of these vehicles for this problem.

The driver's seat belt comes unbuckled for no apparent reason while driving.

Front passenger seat belt randomly disengages while in motion.rear passenger seat belt buckle broken - black "sleeve" slides down exposing spring mechanism inside which is missing some plastic pieces.front passenger has been a problem for a coupe of years.backseat is fairly new.

The contact owns a 2002 f-150. He stated that on june 2, 2010, the seat belt for the driver side and the middle seat failed. The contact spoke with the dealer who stated that the seat belt would have to be repaired at his expense. The failure and current mileages were approximately 147,000.

I always latch my seat belt.i have been doing this since 1983. I never drive without my seat belt latched. For a couple of years my drivers side seat belt has been mysteriously becoming unlatched while driving down the road.i thought i just wasn't pushing it in far enough something i have never before had an issue with in any other vehicle. After a few miles of driving the seat belt becomes unlatched.it is very noticeable because it makes an audible click and recedes back slightly relieving any tension applied to my torso.for a long time i thought i was crazy and i had just been in a hurry or something.after the unclasping i reinsert it into the receiver then i jostle it and see if it unclasping again.i have never been able to cause it to become unclasped by jostling it and up till today it would never become unclasped after resetting it.it happens at all speeds.the frequency has increased to an estimated 1/3 of the trips that this happens.well today i experienced it again and reinserted the seat belt and jostled it and continued driving.this time i didn't get a mile before it became unclasped again.aha! i am not crazy.okay that sounds a little like i am but i assure you i am not.this is a serious issue and it has taken me several years to finely prove to myself that the seat belt is defective.so because the driver can not reproduce the unclasping by manually jostling the seat belt we tell ourselves that it may not be the seat belt.this causes the driver to not take the required action of having the seat belt fixed.i have been driving with my life at risk for several years now.i called the local dealer and asked if they have heard of the issue in my vehicle year make and model and was told that they have received no other complaints. This seat belt needs to be recalled.

My father owns a 2002 ford f150 pick-up truck. The passenger side seatbelt frequently comes undone. I have searched for recalls on this but i have found nothing. Will ford pay the bill to get this problem fixed.the seat belts come undone often enough it is more trouble than it is worth to put it on. I have no faith in it working when it is needed.

2002 ford f150 air bag deployed during an accident.the air bag knocked the consumer out of the vehicle completely knocking the and gave him chemical burns.the consumer was wearing his seat belt when the accident occurred.

Drivers seat belt disconnects on it's own, this happens multiple times during the course of driving.

On several occasions, my passenger front seat buckle to the seat belt becomes unsecured while traveling.i took it to the loganville ford dealership and they stated no recalls have been established on the item.several complaints were made on the nhtsa site, however, no recalls are noted.a recall was issued on the 2001 ford f150 and should be extended to included 2002.this is an extreme safety hazard which could result in the death of a passenger in the vehicle.

Seat belt buckle - receiver end intermittently releases while vehicle is in motion, when coming to a short stop, or making a hard right or left turn. I check every time i am in vehicle that my seat belt is securely fastened and it is, but i can be driving along and i hear a "click" and it has released on it's own. Nothing is pressing on the red release button and area is kept clear for that reason. I was on the highway yesterday and while driving at highway speed had to stop rapidly. The seat belt buckle released on it's own and i nearly slammed into the steering wheel. I have spoken to ford motor company who states that the seat belt buckles have a 50,000 mile/5 year warranty and, unless there is a recall, they will not cover the cost of repair. I have read on ford truck forums many reports of this occurring to other owners of this year and model, and there was a recall on the 2001 seat belt buckles but not on the 2002. What will it take for the dot to issues a recall - even 1 death would be too many! my local ford dealership told me that it would cost between $150-$200 with labor to replace the part, but if the part is defective, i don't want the same thing put in the vehicle! i see others complain that replacement of the same part resulted in a repeat of the problem. Please do something about this and make ford motor company recall these dangerous seat belt buckles!

Passenger seatbelt releases without warning. This happens while the vehicle is moving at different speeds on city streets or highways every passenger that rides in my vehicle has the same problem

Drivers side seat belt does not lock at any time

Driver side front seat belt unlatched without depressing button.usually i turn male end over to avoid. Problem.has been occurring since 2009 90000 mi.

I have just purchased this used vehicle, and upon initial inspection it was identified that there are 2 seatbelts in the vehicle that are faulty and will need to be replaced.the previous owner indicated that the driver seatbelt had previously released during normal operation without depressing the button on the buckle.in my inspection, i observed that the seatbelt buckle's button would not immediately release after being pressed.it appears that the spring is too weak to force the button up to engage the clasp in the buckle.in searching for a replacement seatbelt, it seems that this is a very common problem being talked about in discussion boards online.it appears that this item is out of warranty.as i prepare to replace the buckle, i am hesitant to replace with another oem part since there are so many people discussing this issue online.i plan to search for an aftermarket part, but would like to better understand this issue before moving forward.is ford and the nhtsa aware of this issue?what is the best solution for replacing the faulty seatbelts in this vehicle?

Male end of seatbelt will not clamp into female portion

On 2002 ford f-150 driver and passenger seat belts randomly come unbuckled and any given time.

Purchased used in 2004. Having similar issue with driver side seat belt in that while truck is in motion my seat belt will come unbuckled randomly. This last happened nov 17th 2016 and always happens when driving for more than 25 minutes or so and does happen on a city street or highway.

Fordf-150 super crew 2002.driver seat belt pops off while driving.frequency is increasing.notified ford dealer at 28,177 miles after several occurrences.dealer could not repeat problem and dismissed issue.seat belt issue increasing in frequency.dealer and ford customer service say seat belt is not under recall and will not pay to replace.there is a 2001 f-150 recall for the same issue -- seat belt intermittently failing, but does not include 2002 models.several other complaints on the same issue on the same ford f-150 2002 model have been documented.this is a safety issue that ford should have voluntarily repaired when first detected by owner, no questions asked.instead, ford chose to write it off as not defective and now will not replace at their expense.defective seatbelt parts will be replaced at owner cost and parts will be kept as evidence for future reference.

Drivers side seat belt buckle releases randomly without warning.after buckling / latching seatbelt driver can pull hard on belt and won't release, then after driving for a random amount of time (30 seconds to 3 hours) the seat belt will release without warning.replaced latch with alternative (2001 year and different color) 1l7z 7861203 bab.i believe that this problem represents a serious safety issue with the confidence of a seatbelt's ability to perform in an accidentdefective part is available for inspection.

The contact owns a 2002 ford f-150. The contact stated that the driver's seat belt was not properly securing into the buckle to click, lock, and secure the driver. The vehicle was taken to mullinax ford of mobile (7311 airport blvd, mobile, al 36608, 1-(888) 241-4640) and autonation ford mobile (901 east interstate 65 service rd s, mobile, al 36606, (251) 202-2016). Both dealers indicated that a seat belt kit needed to be purchased as a unit, which included all of the seat belts in the vehicle. The driver's seat belt was not replaced. The manufacturer was notified of the failure to determine if they could approve just the driver's seat belt being replaced. The manufacturer had not issued any seat belt recalls for the year, make, and model vehicle; however, they issued two tsbs for the seat belts. The approximate failure mileage was 174,000.

Front driver and passenger seat belt buckles randomly unbuckle themselves. When fastened, the buckles seems secure. Pull severe times on them and they do not unbuckle. But, while driving, they unbuckle themselves periodically. This has been occurring for a long period of time.

Driverside front seat belt will not stay latched. Comes apart during driving

The contact owns a 2002 ford f-150. While driving at approximately 5 mph, the front passenger side seat belt unlatched independently without warning. The contact mentioned that the failure recurred several times. The vehicle was taken to a dealer but was not diagnosed or repaired. The manufacturer was notified of the failure. The failure mileage was 90,000.

While driving or sitting at a light, etc, the driver side seat belt will disengage without warning.

Driver seat belt locked. Unable to buckle at all. When i pull the belt will not release.

The contact owns a 2002 ford f-250. The contact stated that while driving approximately 55 mph, the driver's side seat belt buckle independently unlatched. The buckle would not remain closed even after several attempts. The vehicle had not been diagnosed or repaired. The manufacturer was not notified of the problem. The approximate failure mileage was 131,600.

On 2002 ford f-150supercrew front passenger seat belt randomly comes unbuckled.

My son was driving our 2002 ford f-150 the first time the seatbelt disengaged. It happens often. I called the local dealership and they told me there is no recall on this seatbelt. I have let this go long enough. I am calling ford to see what they can do about this potentially deadly problem. I just hope this helps others that have had problems with their f150 as well. There is numerous complaints about the seatbelts coming un- buckled on there own, what has to happen to get this problem fixed?

The contact owns a 2002 ford f-150. While driving 50 mph, the contact noticed that the driver's seat belt unbuckled randomly. The failure also occurred on the front passenger side. The dealer (simi valley ford, 2440 1st st, simi valley, ca 93065) stated that there were no recalls attached to the vin and, with the vehicle being a different year than what was in the recall, the failure would have to be paid out of pocket at a cost of $700. The manufacturer was made aware of the failure through email. The contact was awaiting a response from the manufacturer. The failure mileage was 180,000.

Driver's seatbelt simply disconnects itself often without even being touched at all, while driving!

Both front seatbelts (driver and passenger) randomly disengage either while driving or sitting motionless. Very unsafe!

Drivers seatbelt unlatched.happens often.

While driving (in motion), the driver's side seat belt randomly disconnects.there is no warning or specific condition that causes this to happen.obviously this creates a very dangerous condition.

I'm just driving down the road and the seatbelt releases on its own.

When a turn was made, the seat belt locked up.

Both the driver and passenger seats pop open during ride.

Consumer was rear ended, and the front seat belts failed to restrain the driver and passenger. The driver hit her head on the steering wheel, and the passenger hit his head on the dash.amount of damage unknown.

Both locking pawls on manual seat adjustment mechanism do not lock into place when seat adjustment lever is released. One or the other pawl locks into place and a large amount of shifting force is then required to move the second pawl into a position where it will engage. This would only be a minor inconvenience if it were not for the seat belt configuration of this vehicle. This seat belt attaches not to the sub floor or pillar but to the seat itself. If (as has happened many times to me) you are under way and reposition the seat, you may not realize the seat is not safely locked into position. If you were then involved in an accident the strain on the engaged pawl might be beyond design parameters. When the unengaged pawl, traveling to its next locked position under the forces of the accident, meet the mass of the occupant and seat, the shear forces may cause failure of the pawl allowing the occupant and his /her seat to be uncontrolled during an accident. This could result in unnecessary injury to the occupant. An air bag srs could exacerbate this circumstance causing escalating injury(s).

Driver side seat belt failed. Seat belt female end will not allow male end to connect.vehicle immediately sent in for repairs.

Front right seat belt released from the buckle four times during a forty mile trip on 8/7/02, this had happened two times before, but we are unable to recall the dates.

Several times per day, my driver side seatbelt pops open while driving. My concerns have fallen on deaf ears at the dealerships. Numerous friends, family members, and work associates have witnessed this happening. I have been told by a lot of other ford owners that their driver side seatbelts in their trucks and suvs do the same thing. Why have they not made an effort to fix this serious and potentially deadly defect?updated 01-15-08.updated

The contact owns a 2002 ford f-150. The seat belts will not remain latched into the buckle. The driver-side seat belt and buckle were replaced at an expense of $53.00.after the seat belt and buckle were replaced, the front seat belt failure recurred. The manufacturer was notified; however, since the warranty expired, no assistance was provided. The failure mileage was 63,000 and the current mileage was 65,000.

This is an intermittent problem that has occurred since i purchased my 2002 ford f-150 sport new. My driver side seatbelt unbuckles on its own as i drive.i have worn seatbelts since the late 1960's and do not experience this problem in the other 4 vehicles i drive.it is terrifying to think that the seatbelt may not work in a time of emergency when it is needed.unfortunately, i never seem to think of this problem when i take the truck in for ford dealer service.i will make a point to do so next time i am in for service.this event has occurred twice in the past week.for now, i tug on the seatbelt when i buckle up to see if the belt is locked or i think it is locked.

Passenger seat belt comes unlatched intermittently.

The contact owns a 2002 ford f150.the contact stated that the front seat belts unfastened approximately 3 to 4 times while driving.ford stated that the vehicle was over 50,000 miles and no longer under warranty, therefore they could not be of assistance.the vin, engine size, purchase date, and speed were unknown.the current mileage was 62,000 and failure mileage was 50,000.

Vehicle has a gap ondriver's side door over the top.the gap causes noise inside the cabin of the vehicle while driving.it makes it hard to keep the vehicle on the road.manufacturer was contacted with no results.the dealer installed a rubber sealer around the gap but this seemed to cause more noise.the radio, cd player and tv in the rear of the van stopped working.the rotors warped and caused vibrations when braking.water had gotten into the left side park lamp.the seat belt warning chime and light failed intermittently, the dealer replaced the module.

The rear passenger safety belt buckle has broken through normal use.the dealership states it is not covered by my extended warranty.i have been told there is a ruling pertaining to safety belts that states any vehicle less than 7 years old, those safety belts would be covered by the manufacturer.

My company purchased this truck for me to work in \ with to perform my job.the seat is too high.my eyes are level with the top of the windshield and it's irataiting to look thur the colored part in the top part of the windshield.seating this high up also causes the rear view mirror to block myvision in this ditection.i checked into getting a power seat but it does not go any lower.the dealer says is he checking this out.i also have two other employees with this same problem.we checked the seats in the 2001 and 2000 trucks and found that the high seats started in 2001.the seats in the 2000 truck were just right. Need some help with this or is it just us?thank you.

I was driving on freeway when a car that was traveling in an excess of 80+ miles and rear-ended my 2002 ford f 150. My truck was totaled and my drivers seat back frame broke from right side and none of my airbags deployed. I ended up in the hospital for 3 days. I had a concussion, neck injury, knees and re-injured my back. I was lucky to be alive.

Upon acceleration or deceleration, the drivers' seat back moved back and forth.

Both locking pawls on manual seat adjustment mechanism do not lock into place when seat adjustment lever is released. One or the other pawl locks into place and a large amount of shifting force is then required to move the second pawl into a position where it will engage. This would only be a minor inconvenience if it were not for the seat belt configuration of this vehicle. This seat belt attaches not to the sub floor or pillar but to the seat itself. If (as has happened many times to me) you are under way and reposition the seat, you may not realize the seat is not safely locked into position. If you were then involved in an accident the strain on the engaged pawl might be beyond design parameters. When the unengaged pawl, traveling to its next locked position under the forces of the accident, meet the mass of the occupant and seat, the shear forces may cause failure of the pawl allowing the occupant and his /her seat to be uncontrolled during an accident. This could result in unnecessary injury to the occupant. An air bag srs could exacerbate this circumstance causing escalating injury(s).

Drivers seatbelt unlatched.happens often.

Vehicle was parked outside and consumer smelled smoke coming from underneathdriver's power adjusting seat.dealership was aware of problem.consumer had vehicle only eight days. Consumer went on a trip which was only 50 miles out of the way.consumer parked vehicle and two hours later came back to find vehicle on fire. *jg

The passenger seat broke in may 06, back of seat would collapse on seat.took truck to auto shop and was told "seat/ back bar"? was broken.on 07/08/06 driver side seat broke, same type of break, back of seat leans forward onto seat, will not catch.

The contact owns a 2002 ford f-150. The contact stated that the vehicle caught fire while parked. The fire originated at the brake booster area and spread to the interior of the vehicle. The fire department extinguished the flames. The vehicle was destroyed. The manufacturer was notified. The failure mileage was 193,000.updated 9/18/14 updated 2/3/2015

The contact owns a 2002 ford f-150. While driving at 65 mph, the accelerator pedal became stuck and the brakes became inoperable. The contact was able to regain control of the vehicle. The failure occurred twice. The vehicle was taken to an authorized dealer, but was not diagnosed or repaired. The manufacturer was notified. The approximate failure mileage was 140,000. ...updated 07-08-15

Front brake caliper mounting bracket seized on the slide bolts that allow the brakes to move in and out when pressed and released. The slide bolts that allow the caliper to move have seized causing the vehicle to pull very hard to one side of the road. In my case i was towing a 20' commercial landscape trailer equipped with dual axle trailer brakes. I approached a traffic light and proceeded to make a left turn going a speed of approximately 15 to 20 mph when i pressed the brake during the turn the truck pulled extremely hard to the left resulting in my trailer jack knifing into the left side of the truck causing major damage to my bed and rear wheel on my truck. Later after investigating the cause of the sudden pull found that the left brake caliper mounting bracket had one of the bolts seized while the other was moving properly allowing the brake to move a little but not properly causing the brake to drag against the rotor on the inner brake pad. When the brake is pressed the pressure pulls the truck to the left extremely hard. Replacing the slide bolts and the brake caliper mounting bracket fixed this issue and i haven't had any issues after replacement.i know this may be a little hard to understand as my description may not be the best, but the upper brake caliper bolt was seized while the lower bolt was moving freely, when the brake peddle was pressed caused the left brake caliper to grab harder than the right side causing the truck to pull extremely hard to the left. The trailer brake was set on 7 at the time and worked properly. The truck pulled so hard to the left caused the trailer to be at such a tight angle it began to slide and when i realized what was happening it was to late to correct it. The bed is still damaged from this. Btw i bought my ford in 2002 brand new with 5.4 v8 and i am at 271,000 miles and it runs like the day i purchased it! i love it!

Engine quits running and wont restart, so you have no power steering or brakes. Problem indicators are 1. Engine wont restart/ or quit running 2. Odometer reads all dashes, no numbers,3. Anti theft activated. This is caused by the power wire in the fuse box under the hood corroding off for the pcm relay and leaving the pcm dead.

I was driving about 35 mph and was coming up on a stoplight. Applied the brake and my brakes failed causing me to run the redlight. Pulled off to side of theroad . The truck was leaking brake fluid at the mid frame on the passenger side. Lucky to not have had an accident or kill someone.

Parking brake does not work at all. Cables and actuator are working properly and also the parking brake shoes are still in good condition. Still does not hold truck

The contact owns a 2002 ford f-150. While driving 55 mph, the cruise control failed to operate and the cross control went into a locked position. The contact attempted to brake, but the vehicle would not stop. The contact placed the vehicle in neutral and was able to slow down the vehicle. When the vehicle finally stopped, the contact disconnected the cruise control cable. The vehicle was not diagnosed or repaired. The dealer and manufacturer were not made aware of the failure. The failure mileage was 222,112.

The contact owns a 2002 ford f-150. The contact stated that every time the brakes were engaged the pedal would abnormally release into the floorboard. The vehicle was taken to the dealer who was unable to diagnose the failure. The manufacturer was made aware of the failure who did not offer any assistance. The vehicle was repaired. The failure mileage was 160,000 and the current mileage was 161,000.....updated 10/11/12

The recall ie an inline fuse on speed control deactivation switch did not work it just caught on fire and ruined my master cylinder and brake system.it wont hold brake fluid now because the switch melted into it.ford says oh well recalls been done

I parked the vehicle and 20 minutes later discovered the vehicle on fire. Further investigation revealed that master cylinder was totally engulfed in flame. The fire damaged the wire harness, air filter, fuse box and completely melted the cylinder.

The contact owns a 2002 ford f-150.the contact stated while driving 55 mph, the brake pedal became stuck and the vehicle accelerated to 70 mph. When the vehicle veered to the rightit resumed to a normal speed of 55 mph. The manufacturer was notified of the defect and offered no remedy. The failure was not diagnosed. The failure mileage was 200,000. The vin was not available. The current mileage was 275,000.

Engine fire; brakes reservoir/master cylinder caught fire sitting in yard.

Both the rear spring shackles as well as the brake lines have failed on my 02 ford f150 due to rust and this is a common concern. I am a senior master technician for ford and we repair these on a regular basis due to rust. Both are clear safety concerns when they fail and should be addressed. And with the ford windstar axles and subframes being covered by a recall due to rust i do not understand why other rust related safety concerns are not recalled. If one rust related concern is recalled then all others should be as well, it should be all or none.on the rear spring shackles, they will snap in half and the rear eyelet of the leaf spring jams into the bottom of the truck bed, with the bed being the only thing keeping major damage or an accident from happening.on the front brake lines, the rust and swell up under the rubber part of the line where the lower steel line is inserted into the rubber. On hard brake application the line blows and you lose front brakes.both are common concerns on trucks in new england where rust is a part of life.if i wasn't a tech that drives vehicles with failed brakes and broken suspensions on a regular basis, both of these failures could have caused a major accident and likely injuries.

The rear fuel tank strap on my 2002 ford f 150 rusted through causing the tank to come loose. The rust was so bad that there was also a small hole in the fuel tank. I have taken the truck in for repairs and after the tank was removed it was discovered that the brake lines above the tank were also rusted with one starting to leak.

(1) without warning the brake light came on due to a failure of a hydraulic control unit, which would have ultimately lead to a failure of the abs system if it weren't for the awareness of the driver.the failure of the abs could have lead to an even greater catastrophe than just the cost of parts and labor. (2) it is my understanding through my research and the word of the service department at bozeman ford dealership in bozeman, montana that this particular problem is not unheard of.in fact, it has become enough of a problem that ford has made an attempt to correct the problem, by replacing the old hydraulic control unit with another hydraulic control unit, in addition to an electronic control unit and a bracket that mounts the two together.although ford has made an attempt to resolve the problem, they have not made any strides in issuing a recall for the faulty hcu.instead of replacing a $300 part (which isn't even manufactured any more) three new parts are to be installed a price of nearly $1000 including labor.(3) the truck is currently at the dealership being repaired, and apparently we will be stuck with the entire cost of the larger figure above, simply because ford does understand that there is in fact a problem with the hcu, but fails to accept any responsibility for it, by refusing to place the part under warranty or issuing a recall a the sub-par hydraulic control unit.

Consumer complaint concerning 2002 f150 supercrew brake pedal bent causing the consumer to not fully stop. ***nar****the consumer was involved in an accident as a result of not being able to stop the vehicle.(lawyer on behalf of consumer)

2002 ford f-150 complete brake failure.ford is not owning up to defective parts, needs to be recalled and public apology made for endangering of their customers.internet search results in hundreds of similar occurrences.

Mid vehicle frame location brake line burst due to rusting out while backing an rv into a camping site.lost all braking fluid and brakes.had just completed traveling two hours on interstate highways towing a 3,500 lb. Trailer. I was very lucky that failure occurred while backing the trailer at almost no speed and parking brake stopped the truck.decided to report this failure after vehicle was just recalled due to rusting gas tank straps.frame of vehicle is badly rusting and ford must do more to prevent frame and undercarriage components from rust out due to winter driving conditions..

The contact owns a 2002 ford f150.the vehicle was repaired according to nhtsa campaign id number 05v388000 (vehicle speed control).a harness was installed, but it did not remedy the harness and vehicle speed control switch failures because there was no leak at the time.currently, brake fluid is leaking around the switch from the master cylinder and the cruise control.the dealer and manufacturer stated that they previously repaired the cruise control switch, but the contact disagrees.the dealer agrees that it needs to be repaired currently; however, the contact would be responsible for the expenses.the failure mileage was 140,000.

The contact owns a 2002 ford f-150. The contact stated that flames were emitting from the engine compartment. The vehicle was taken to the dealer who diagnosed that the brake switch melted, causing damage to the master cylinder. As a result, the master cylinder assembly needed to be replaced as well as the wiring harness and a brake repair kit. The manufacturer was made aware of the failure who advised the contact that they would contact her at a later date. The vehicle was not repaired. The failure and the current mileage was 106,673.

Passenger door would open while vehicle was moving.*phthe consumer also stated that the vehicle vibrated while driving.the consumer mother-in-law fell while trying to get into the front passengers side door of the truck.the brakes would lock up intermittently.

2002 ford f-150brake pads and rotors were replaced with less than 23,000 miles on the vehicle. The rotors were too worn to be turned.

The car was stopping to drop off mail at a mailbox. The brake pedal went all the way to the floor. Inspection revealed brake fluid on the gas tank. A rusted brake line was the cause. Dealer replaced the line at cost of $511.95 including brake fluid flush. The rear brake line was replaced. It runs from the front to the back.

Dt:consumer was emergency braking and had to yield toan emergency vehicle but brakes would not engage or stop the vehicle.this braking situation had been witness and verified by 2 experts with no knownverified cause.inspections have concluded that all current partswere within manufacturing specifications and guidelines.this was the only incident with brakes.drove vehicle home, parked it , and took it to repair shop the next day.

While driving 55 mph consumer applied the brakes, for a bump on the highway. A clicking noise was heard coming from underneath the dashboard.abs braking system disengaged.causing loss of braking power. Consumer released the brake pedal. Then reapplied the brakes in order to stop.consumer had the vehicle towed to the dealer for inspection, and mechanicdetermined that the abs modular needed to be replaced.

(1) without warning the brake light came on due to a failure of a hydraulic control unit, which would have ultimately lead to a failure of the abs system if it weren't for the awareness of the driver.the failure of the abs could have lead to an even greater catastrophe than just the cost of parts and labor. (2) it is my understanding through my research and the word of the service department at bozeman ford dealership in bozeman, montana that this particular problem is not unheard of.in fact, it has become enough of a problem that ford has made an attempt to correct the problem, by replacing the old hydraulic control unit with another hydraulic control unit, in addition to an electronic control unit and a bracket that mounts the two together.although ford has made an attempt to resolve the problem, they have not made any strides in issuing a recall for the faulty hcu.instead of replacing a $300 part (which isn't even manufactured any more) three new parts are to be installed a price of nearly $1000 including labor.(3) the truck is currently at the dealership being repaired, and apparently we will be stuck with the entire cost of the larger figure above, simply because ford does understand that there is in fact a problem with the hcu, but fails to accept any responsibility for it, by refusing to place the part under warranty or issuing a recall a the sub-par hydraulic control unit.

Abs system malfunctioned code reported by service tech was c-10-95 and stated that i would need to replace the hydraulic control unit. Failure occurred at only 17,500 mile on the unit.

The wire that was connected to abs pump motor became corroded. As a result, the abs system malfunctioned. The cause has yet to be determined.

Dt*: the contact stated the caliper bracket bolts unscrewed on their own.the service dealer replaced the bolts.also, the serpentine drive belt fractured while traveling 50 mph, and caused the engine to overheat, and loss of steering control.

(1) without warning the brake light came on due to a failure of a hydraulic control unit, which would have ultimately lead to a failure of the abs system if it weren't for the awareness of the driver.the failure of the abs could have lead to an even greater catastrophe than just the cost of parts and labor. (2) it is my understanding through my research and the word of the service department at bozeman ford dealership in bozeman, montana that this particular problem is not unheard of.in fact, it has become enough of a problem that ford has made an attempt to correct the problem, by replacing the old hydraulic control unit with another hydraulic control unit, in addition to an electronic control unit and a bracket that mounts the two together.although ford has made an attempt to resolve the problem, they have not made any strides in issuing a recall for the faulty hcu.instead of replacing a $300 part (which isn't even manufactured any more) three new parts are to be installed a price of nearly $1000 including labor.(3) the truck is currently at the dealership being repaired, and apparently we will be stuck with the entire cost of the larger figure above, simply because ford does understand that there is in fact a problem with the hcu, but fails to accept any responsibility for it, by refusing to place the part under warranty or issuing a recall a the sub-par hydraulic control unit.

On august 24, 2006, my passenger-side, front, lower caliper mounting bracket bolt backed itself out.this happened at a lower speed (about 20-25 mph) and so there were no injuries involved (especially since i had three passengers in the vehicle).but, when this happened it gouged the inside of the wheel (a factory wheel) and caused it to instantly deflate the tire as i came to a stop.i ended up having to replace the wheel, the rotor and the brake pads to fix the damage.on october 18, 2006, while traveling nothbound on i-25, just north of exit 158, i heard a "popping" sound and felt as if i had run over a rock.i then took exit 161, and while traveling about 25-30 mph, and stopping, my front, driver's-side, tire suddenly exploded from a huge gash in the sidewall. I was towing a 8'x10' flatbed trailer with some tools loaded on it.when i was able to get out of the traffic lanes, i removed the tire and the entire wheel had split in two.i also discovered that again, the lower caliper mounting bracket bolt had backed itself out.i had to have the vehicle towed and the tow truck driver told me that he knew of this happening to other people after they had their ford pickup brakes worked on.he said that it is not a problem, that he knew of, when the vehicles come from the factory, only after the brakes have been worked on.i had to replace the wheel, the tire, the steering knuckle, the rotor and the pads.we ended up replacing the lower bolts and putting locktight on the bolts (this was the recommendation from the tow truck driver and my mechanic).we did save the damaged parts. After the first incident my mechanic checked the tech service bulletins and did not find any bulletins from ford re: this issue.i also spoke to the parts service rep at phil long ford (colorado springs, co) and he told me that he knew about this issue, that it was actually quite common, but that ford had not issued a bulletin about this.

Vehicle has a gap ondriver's side door over the top.the gap causes noise inside the cabin of the vehicle while driving.it makes it hard to keep the vehicle on the road.manufacturer was contacted with no results.the dealer installed a rubber sealer around the gap but this seemed to cause more noise.the radio, cd player and tv in the rear of the van stopped working.the rotors warped and caused vibrations when braking.water had gotten into the left side park lamp.the seat belt warning chime and light failed intermittently, the dealer replaced the module.

The contact owns a 2002 f150 pickup truck.while performing routine maintenance on his vehicle he found chips of metal and pitting on thefront rotor.it is tearing the tread on the front tires, and tore up the inside pad.when you stopped the vehicle, it was pulsing as though you had a flat tire.the current and failure mileages were 79,000. Updated 07/10/08.*ljupdated

The front brake rotors are so warped that when applying the brakes the front of the vehicle shakes, and the vehicle is difficult to control.ownercontacted the manufacturer , and was informed that what the driver was experiencing was normal.

The contact owns a 2002 ford f-150.while stopped at a traffic light, the brakes failed.the contact had to depress the brake pedal to the floor and apply the emergency brake in order to stop the vehicle.he discovered brake fluid leaking from the center between the rear wheels.the vehicle was towed to the mechanic and they stated that the emergency brake cable was rubbing against the normal brake line, causing the cable to fail.the vehicle was repaired.the manufacturer took a complaint and forward it to the proper office.the current and failure mileages were 148,000.updated 02-14-08.

Consumer complained that the brake lightflashed while driving. Two dealers were notified.first dealer informed consumerthat the terminal connector to the master brake cylinder needed to be replaced. The seconddealer claimed that the problempertained to a loose terminal connection to the master brake cylinder sensor.

While driving at 35 mph there was a loud pop from the compartment. Consumerproceeded to pull of the highway when the pop noise started getting worse. Vehicle was then towed to adealership,who indicated that the master cylinder head needed to be replaced becausethe spark plug split off the head.

While driving at approximately 55 mph, the 2002 ford f150 power adjustable foot pedals ( gas and brake) randomly engaged causing the vehicle to instantly increase speed. A new brake pedal assembly #3l3z*2455*ba was installed to correct the failure.

Concerns with blind spots on right side where the mirror and handgrip are in a line as well as location of the brake and gas pedals. *mr this seemed to be a factor in several traffic incidents, the consumer had several emergency stops several times in which the consumers foot had come down on the brake and gas pedals and seemed to onlyhappen in emergency situations when the consumers foot would shoot down. *sc

The brake pedal stopped moving when actuating the adjustable pedals.the accelerator pedal moves so there is no step over height difference between the pedals.with the pedals being at the same height position there is no way to differentiate between them or step on both at same time.

Concerns regarding the ford f150 2002 gas and brake pedal. *mr the consumer was able to correct the foot placement and avoided serious consequences.in emergency situations, the consumers foot shot down, per reflex, but the pedals did not match the placement of the consumers foot which had come down on both the gas and brake pedals. *sc

One gas tank strap was found to be rusted and the tank at an angle. It was inspected by a local ford dealer, who found that the gas tank was also rusted and leaking. The gas tank and straps were replaced. Because the model year was not in the date range of the recent recall, we had to pay $793. A power steering pump was also leaking and replaced. The gas tank was the major item of concern.

Total failure tie rod and ball joint on front driver side suddenly came apart without warning while driving causing lost of control of vehicle.i was able to "direct" truck off the road.

The contact owns a 2002 ford f150. The contact stated that the passenger side tie rod fractured while driving 70 mph, causing him to lose control of his vehicle.neither the dealer nor the manufacturer was notified of the failure. The vehicle was taken to a private mechanic who repaired the inner passenger tie rod.the current mileage was 127,000.the approximate failure mileage was 124,000.the vin was unavailable.

While driving the vehicle consumer states cant control the steering wheel, when make left or right. Dealer has been notified. Please provide further information.ts

The contact owns a 2002 ford f-150. The contact stated that while driving 55 mph, the steering wheel became loose. The steering box then abnormally moved back and forth. The contact noticed that three bolts that held the steering gear to the frame were fractured. The head of the bolts snapped and one side of the bolts appeared to be corroded. The vehicle was not taken to a repair shop for inspection or repair. The manufacturer was not made aware of the failure. The approximate failure and current mileage was 127,312...updated 10/03/12

Consumer states that while driving at 65mph and without warning the steering wheel will pull to the right and it will be hard for the consumer to control the vehicle. Dealer notifiedts

Seed contral.

The contact owns a 2002 ford f-150. The contact stated that the steering box failed. The steering wheel would spin without resistance and would not catch. The manufacturer was notified of the failure who advised that there were no recalls and offered no further assistance. The vehicle was not repaired. The failure mileage was 214,000.

While driving in a straight line at 36 mph on a paved street the left otter tie rod end broke .car was close to being out of control but was safely brought to a stop.replaced all tie rod ends, pitman arm and center link.(shop that did the alignment said i was the second car that had broken a tie rod.the other vehicle was a 2001 f150).

Engine quits running and wont restart, so you have no power steering or brakes. Problem indicators are 1. Engine wont restart/ or quit running 2. Odometer reads all dashes, no numbers,3. Anti theft activated. This is caused by the power wire in the fuse box under the hood corroding off for the pcm relay and leaving the pcm dead.

While pulling out of my driveway i was turning the steering wheel when i heard something snap in the steering column and then i had no control of the steering.the steering wheel would turn completely around and there was no control of the front wheels. After taking the truck to the dealership where i purchased the vehicle they replaced the upper steering gear assembly, the steering shaft, and replaced the clock spring under the steering wheel. This cost a total of $810.16.i was on my way out of town that day and was heading for the interstate. I am so thankful that i was not going 70 mph on the interstate. They could not tell me why this happened. The vehicle is only 3 yrs old and has 63,878 miles on it.

2002 f-150 super cab, makes a pop right when steering wheel is turned in either direction, standing still (vehicle running or not) and moving, also getting a vibration at highway speeds.personal investigation was to check the lugnuts for tightness, all ok, then removed bearing cover off front wheels, found no locking mechanism on right front wheel bearing nut.going to dealer tomorrow (4/7/2004) vehicle has 26,500 miles.owned since new, front wheels have never been removed.noticed several "popping" complaints on this vehicle - wonder if they have locking mechanisms on their bearing nuts?*la

Consumer having problem with the steering colunm.dealer was notified.*mr

A popping noise could be heard in the steering column.the vehicle was at the dealer for this problem five times.the dealer replaced the clock spring, tightened the bolts in the steering column and replaced the steering shaft.the popping noise could still be heard.

(1)truck's bed spreading apart and ignition/wiring shortage(2)the bed of my truck has spread apart for no reason at all.i cannot even shut my tailgate.my truck's battery continues to run down.when i turn on my truck, the starter doesn't want to stop.a light displays, "door opened!"the windshield wipers stopped working.the music goes on and off.(3)i took my truck to the dealer to get the bed fixed.they set me an appointment.i made another trip over an hour one way to get fixed and then they didn't fix.my warranty has just recently ran out.i am having several problems and don't know what is the matter.i haven't had no luck with talking with a ford mechanic.the wires in the steering column looks too tight or loose. There is a constant buzzing sound.my clock and mileage readings erases.my windows stop working.this only happens when i place the truck in drive.most of the time everything starts working once placed in park.i only have close to 70,000 miles.this has been going on for months.

Consumer complained about the pitman arm on the vehicle. Also stated that while driving the vehicle the pitman arm fell off which it caused completely lost of steering and the consumer hit another vehicle on the highway was contacted and has agreed that there was no bolt put into the part that fell off but there still not doing nothing about it. Tsphotos attached.

Without notice the power steering let go on my truck resulting in the unit leaking out 6 bottles were replaced in the reservoir and continued to leak onto the ground.

Vehicle was traveling at 15 mph and lost control due to a codder pin snapping in half causing the right front wheel to come entirely off of the vehicle.the disk brake stayed connected to the rim and was also removed entirely from the vehicle causing the brake lines to be severed which caused no pressure.with no pressure in the brake lines i was not able to stop the other wheels but was forced to let the vehicle come to a skidding stop, which happened by hitting a tree.the vehicle was taken to a local ford dealership where a year prior they had worked on the same wheel to pack the bearings and do other small maintenance.both the dealership and ford claimed no responsibility for the accident, which seems strange since a vehicles wheel should remain on when going 15 mph.

Very serious failure!!!while backing up a steep hill in 4wd. The truck's pitman arm came completely off of the splined shaft that comes out of the steering box.so, there was no longer any connection between the steering wheel and the front wheels.the retaining nut and lock washer came off, too, and were recovered.the lock washer is of the helical spring type, and has a black oxide finish.because of this finish, it is easy to deduce from the wear marks on the washer. That the retaining nut was not torqued at the factory.luckily this failure occurred at almost zero speed in a driveway.clearly, had it occurred at freeway speed (which is where the truck would have been 2 miles later), the results could have been catastrophic.the owner of this car, woody porter, is my father-in-law.i was driving it at the time of the failure, and filled out this form for him with his permission.if you have any questions, you my contact me, john gunther, at 650-802-8384.thanks.dt

There was no cotter pin installed on the front driver side spindle. As a result, the entire driver side front wheelfell off andthe vehicle crashed into a parked car.

I was told during a routine oil change that my truck needed tie rod ends and ball joints (not just some of them but all of them) i checked the internet and it seems there have been multiple complaints about these.is there any investigation going on or a possible recall for this problem.

While driving down the street, at a slow rate of speed, and making a slight turn to the left, the tie-rod end on the driver's side broke off and jammed into the wheel. The tie-rod gouged the inside of the aluminum and punctured through the wheel. I was able to bring the truck to a stop in the middle of the street.both the inner and outer tie-rods on the drives side where replaced. The aluminum wheel also needs to be replaced as it is scored and will not hold air.

Dt*: the contact stated while attempting to park in a parking lot, all steering was lost.the vehicle was towed to the dealer who replaced the tie rod.

The contact owns a 2002 ford f-150.the contact noticed that the gasoline tank strap was covered with rust. The contact did not inform the dealer or manufacturer of the failure. The vehicle was taken to a private mechanic where they replaced the fuel tank straps. The current mileage was 97,000. The approximate failure mileage was 95,000.updated 07/08/11the driver side tie rod was also replaced. Updated 12/28/11

Paint peeling in small sheets around edges of hood.several complaints found online but, can find no recall on vehicle.has aluminum hood also.only paint peeling as primer still showing.

Electrical: at 306 miles the solenoids had to be replaced. Upon shutting the vehicle off; the dash board would still illuminate. Also, upon shutting the vehicle off it would continue to run. This has happened a total of four times. The transmission completely failed with no warning. The consumer took the vehicle to the dealer, and was told the windshield had a leak which corroded the electrical system. The electrical problems started at 44000 miles. The gasket had to be replaced, and the harness wiring had to be replaced also. Upon trying to start the vehicle again the battery would be completely dead. Please provide any further information.

Paint coming off in large areas.

While traveling over 65 mph, the vehicle started to vibrate. The dealer told the consumer to place sand bags in the truck bed, however it did not solve the problem.

Numerous ford pick-up trucks to include f series and ranger have an issue with the cross beams that hold the pick-up bed to the truck rusting out. The potential is there that the bed could come loose from the truck and pose a serious safety hazard. I have contacted ford about it but as you can guess they were unresponsive. Several workers at the local ford dealer also have the same problem but have been unable to get a satisfactory response from ford. My vehicle is a 2002 model but i have been told that it occurs in olderas well as newer models. I am going to have to have the bed removed and new cross beams welded on to replace the defective ones at my expense. I have only 77,000miles. The truck is operatedin nc with some salt used in the winter.

Possible windshield leakage causing extreme random electrical failure.truck won't start if raining.truck shuts off during operation.particularly hazardous during highway operation.electrical operations occur without warning, with or without keys in ignition.

Passenger door would open while vehicle was moving.*phthe consumer also stated that the vehicle vibrated while driving.the consumer mother-in-law fell while trying to get into the front passengers side door of the truck.the brakes would lock up intermittently.

I have a 2002 ford f-150.it started to leak when it rains. The problem is the bezel covering the places where the glass is attached to the truck - the brackets where the screws go have cracked and the grommets around the bolts have failed. I want to fix the item, but i have learned that the necessary part (the plastic bezel for the back window) is on national backorder, because so many of them have failed there are no more available.it seems to me that if something is breaking so much that no one has the repair parts, then this should be an item for recall.

The windshield of my f150 ford king ranch leaks and has done damage to the fuse box and rust is occurring in locations not easily accessed by water.

Back window leaks and have been told ford knows about it. But yet no recalls are on it.

Water intrusion from leaking windshield caused gem module /fuse block corrosion. Windshield wipers inoperable and electric windows inoperable with no interior lights working.

I own a 2002 ford f150 super crew pickup truck.shortly after purchasing this truck it developed a leak in the windshield.the windshield was replaced under warranty and was leak free for about 2 years.the leak returned and during some heavy rain storms i have had chronic electrical problems due to water leaking in the windshield and running down behind the dashboard and getting into the electrical components.i have had the interior lights come on with no one in or near the truck.at the same time, some of the dash indicator lights were on very dim.i had to disconnect the battery to get the lights to turn off.i ran the heat in the truck for a few hours to dry it out and it seemed to temporarily cure the lighting problem.i also had a problem starting the truck in the rain.i turned the key to the start position and nothing happened.i got in the truck the next day after the rain stopped and it started without a problem.i took the truck to a local glass shop and had some sealer put on the top rim of the windshield to try and stop the leak.it did not work.i was told by the glass shop that the only way to seal the windshield properly was to replace it due to the fact that the windshields now are glued in and the glue is what seals them.i am reluctant to replace the windshield again because the first replacement windshield did not solve the problem.i may spend several hundred dollars on a new windshield and still have the same problem.

I have a 2002 f150 harley davidson f150 kingcab truck, black in color and the paint on the hood is cracking something terrible. I have taken it to the local ford dealership here in pensacola and the service manager told me that it is a defect in the paint process but there is no recall for this. They quoted me over $500.00 to repaint just the hood and another body shop quoted me the same because it has to be completely stripped and repainted. I have noticed that several other ford hd trucks are doing the same thing also on other body part to. I'm afraid that this might get worse and possibly start on the fenders. Is there ever going to be a recall on the paint on these trucks or does everyone drive around proudly in a beautiful truck with cracking paint displaying the ford emblem with the harley davidson reputation next to it?

The plastic molding around the rear liftgate window has a crack in the plastic molding. The consumer believed this condition may lead to the glass falling out. The dealer was notified.

Electrical system failed due to water leaking from faulty windshield installation.

I have a 2002 ford f150 during the last rain we had water leaked in from the front windshield and got into the fuse box and shorted out the battery, fuse box and a module total cost was over $1,000.00. Insurance said they could not cover it because the service manager said this is a common problem with ford trucks so the adjuster said it sounded like a defect and ford should correct the problem. I talked to ford and they said no recall has been issued and no reimburse ment could be made, but if this is a common problem with ford trucks why hasn't a recall been issued.

My vehicle has a water leak that is getting the gem module wet and this has resulted in the wipers failing, the power windows to fail, the heater fan stays on after the key is removed from the ignition, and the engine runs very rough and stalls resulting in me losing the power steering and putting the vehicle in a ditch, the wipers stopped working during a recent heavy rain and i had to pull onto the side of the interstate for over 30 minutes. Ford customer service claims they never heard of the problem but i found out they issued a technical service bulletin 98-9-13 to the dealers about this and also ford special message #15773for this problem. The dealer wants over $1,100.00 to fix .this problem is in 1997-2002 ford f150 and expeditions. I feel that the loss of wipers and sudden loss of power steering and power brakes is a bigger safety hazard than the current recall on the cruise control.

Ford motor companymain topic: vehicle service issues your inquiry: i have a 02 ford f150 supercrew with a major problem the windshield leaks on the driverside when it rans into the gem module cause the truck to be hard to start and the gauges and services lights to stay on the seatbelt bell to ring all the time > i contacted dick masheter ford and told them what was going on with the truck andthey told me it is common with that year truck forf the windshield to leak onto the gem module owner: yesvehicle identification number: [xxx] mileage: 94000vehicle location: inpossessionif contacted dealer: yesdealer name: dick masheter ford owner first name: [xxx] owner last name: [xxx] owner email address: [xxx] owner address1: 2761 gosling way city: columbusstate: ohzippostal: [xxx]: united statesday phone: [xxx] client > this has been going on since i bought the truck 03/19/10i have been ont he ford forum and have seen alot of other customers having the same problem with the gem module getting wet when it rains > > i feel that ford should do a recall on this issue to take care of the problem i have also talked to dick masheter ford on hamilton rd in columbus, oh and they have told me that it is the gem module causing the problems when it rains and it has been happening with ford f150 trucks from the year '97 on up. It seems that ford is doing recalls for everything else why not the problem with the windshield leakinghttp://www.topix.com/forum/autos/ford-f-150/taa9dvmdg7ro706ei/p3#lastpostthis is the website that i found that other ford truck owners are having the same problem and it is costing them alot of money to get the problem repaired at their expense.> > from:[xxx]information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(b)(6).

We have been hearing a clicking or tapping sound from the 2002 f150 pickup for about a month. After two complete inspections of the suspension and steering we did not find any problem. Today while rocking the pickup, we discovered the drivers side of the bed is loose. There is at least a 1/16" of vertical movement. At this point we check our 2003 f150 pickup, the passenger side of the bed is loose.i contacted the local ford dealership (hillard auto) regarding a recall. They indicate that there is no recall. They also indicate that they have never heard of this problem before, that i find hard to believe since i own two f150s and they both have the same problem. This is all fine until one of these trucks has the bed come loose while traveling at speed on the highway. Was there a crash today? no, we caught the problem in time.to correct the problem, we will pull the plastic bed liner and tighten the bolts ourselves since i am opposed to paying someone to correct their mistakes and lack of quality control.

Two issues:1] both rear doors in the extended cab (swing counterclockwise) door latches jammed preventing exiting or entry. If egress was needed quickly, it was not there. The cost to repair each was about $450. (locked up while driving)2]speed control does not work - ford says it is a malfunctioning control that cost about $500 to replace. (when vehicle is in operation)

Water was pouringinto inside of the vehicle. Structure is not lined upproperly inside of vehicle.dealership is aware of the problem.

I was driving on freeway when a car that was traveling in an excess of 80+ miles and rear-ended my 2002 ford f 150. My truck was totaled and my drivers seat back frame broke from right side and none of my airbags deployed. I ended up in the hospital for 3 days. I had a concussion, neck injury, knees and re-injured my back. I was lucky to be alive.

Frame has rusted to the extent that the bed has dropped and is about to fall off. When i was replacing the fuel tank, which had rusted through, i discovered that the entire frame has holes and cracks from rust.i have now been hearing that this problem has been reported by many, but no answer or recalls from ford. Why do these trucks rust so badly. Is there no recourse for those of us who have a truck that falls apart?

My truck frame has rusted through just behind the right rear wheel! this is a 2002 ford f150 supercab that has only 75500 miles on it. The frame broke just after i left the interstate and drove to my son's house. I inspected the truck and saw the break in the frame as i described. A picture is attached. I was lucky not to have wrecked on the interstate! what is going on with ford that the chassis rusts through like this!!!what is going on with ford?

On august 20, 2011 on my way home, my spare tire that was mounted under truck fell onto roadway. I recovered the tire and parts from road and looked under truck for cause. The cable and clamp that holds the spare tire had corroded and broken causing the tire to fall to roadway.

Vehicle cab rocker panels rusting off rear window leaking cruise control not working vehicle rusting and been in area with no salt on roads

I have a 2002 f 150 and the bed support rails and bed floor are completely rusted away as well as the frame rails. I am afraid the bed will come off at highway speed and cause a wreck. Ford has got to know there is a problem why are they not addressing it? i know several people with the same style truck with the same problem, i bought a pickup truck to use as a truck and now i am afraid to because who knows what will fall off the truck due to all of the rust. Toyota had a major recall because of this same issue, why does the government not make ford do the same thing??? i have had pickups in the past that were a lot older that did not rust like this. Make ford fix the problem before a bed flies off and causes at minimum a wreck at worst a death.

The contact owns a 2002 ford f-150. While driving approximately 5 mph, the contact noticed that the spare tire detached from under the vehicle. After inspecting the vehicle the contact noticed that the spare tire cable was fractured. The vehicle was not taken to the dealer for diagnostics or repairs. The approximate failure mileage was 75,500.

My fiance and i had to place are full size spare on that came with truck it was brand new we had no choice bc this was friday evening and out local tire shop was closed tell today (monday) yesterday we drove 7 mile to collinsvile to change brakes after we finish we load our 3 kids and befan to hide home another 3 miles from home we notice the truck shaking then we heard load pop and tail of the truck lost control for about 2 second once we got control back we pulled to safety to only see the driver side of the bed cracked tore and shattered.even the hose where u fuel u truck up at had been damagetting when we continued to examine the tire it wasn't blown and it's still holding air. But plz explain to me how the entire center section of tread ripped off for no reason and not only put my children in danger but damaged my truck to a severe extent ? it's a full sie hercules terrain trac size 16 had nothing wrong with it tell now.

I own two ford super cabs and both trucks the back passenger doors froze shut.on one i paid over $500 for the parts and then had a mechanic repair the doors and i was told that this would last for approximately five years.on the one i listed above i went on you tube and they have videos how to fix the problem.they say that all ford truck super cabs, i.e. F150, f250, and f350 the rear doors will eventually freeze up.this is a very serious safety hazard for the back seat passenger. The problem is that they used a plastic connector for the terminal of the release cable instead of one made of metal. The plastic deteriorates in the heat which does not allow the cable to pull the release mechanism far enough.

The contact owns a 2002 ford f-150. The contact stated while driving there was a loud noise in the rear of the vehicle and found that the spare tire separated from the vehicle due to corroded cable and clip holder. The vehicle was not repaired. The failure and current miles was 140,000.

The contact owns a 2002 ford f-150. While traveling 5 mph, the contact noticed a cracking sound coming from the rear of the vehicle. After examining the vehicle, the contact noticed that the rear frame on the driver's side had cracked. The vehicle was taken to the dealer, where the contact was informed that the frame needed to be replaced. The vehicle had not been repaired. The failure and current mileages were 95,000. The vin was unavailable.

Vehicle has a gap ondriver's side door over the top.the gap causes noise inside the cabin of the vehicle while driving.it makes it hard to keep the vehicle on the road.manufacturer was contacted with no results.the dealer installed a rubber sealer around the gap but this seemed to cause more noise.the radio, cd player and tv in the rear of the van stopped working.the rotors warped and caused vibrations when braking.water had gotten into the left side park lamp.the seat belt warning chime and light failed intermittently, the dealer replaced the module.

I bought my f150 extended cab in april 2002 and at 8,000 miles the passenger side rear door was hard to open. I took it in to the dealer and they repaired it and within a few days it was hard to open again. I took it back to the dealer and they fixed it again. Again it became hard to open i just took it to a different dealer and they tried to fix it again with no luck. I feel that this is not safe in case of a wreck that i may not be able to open it to get my 9 year old son out if i had to in a hurry.*nlm

The automatic door lock feature activated and pinched my arm in the door lock.this has happened several time, howver this is the most serious instance.i received a bruice approximentley 1 1/2" inches in length and 2small abrasions.this is at least my 4th ford vehicle with automatic locks and have never experienced this problem before.i believe there is a design problem with the door lock button.it is about 1" long and has an indentation with ridges.this is apparently what pinched my arm.there is no need for the ridges since the button is inside the door when locked and no way to use the indentation to pull up the door lock manually.it the lock button was made smooth and possible tapered toward the top i believe it would greatly remove the hazard.in addition this would not inpair the only use that i can see for the buttom, to push it down for a manual lock.

Problems with vehicle passenger door, and paint defect on driver side of vehicle. *mr the consumer was told that the only problems were with the torque converter which was replaced and the alternator.the consumer was concerned that the vehicle was previously involved in an accident, as there was a paint defect on the door handle which didn't fully shut at times.the consumer was willing to give back the vehicle in return of all the monies (payment(s)/down payment).*scc

The contact owns a 2002 ford f-150.the contact noticed smoke coming from the hood when he started the vehicle.the smoke disappeared on its own and burned a hole into the master cylinder.the insurance company was notified.the vehicle was towed to the dealer.the powertrain and failure mileage were unknown.the current mileage was 157,806.

The support cables that retained the tailgate corroded. The condition caused the tailgate to drop. .on june 3, 2005 tom bowman (odi) contacted the owner to review the above report.the owner advised that his complaint was intended to address the spare tire support cable rather than the tailgate support cable reported above.

Vehicle was traveling at 15 mph and lost control due to a codder pin snapping in half causing the right front wheel to come entirely off of the vehicle.the disk brake stayed connected to the rim and was also removed entirely from the vehicle causing the brake lines to be severed which caused no pressure.with no pressure in the brake lines i was not able to stop the other wheels but was forced to let the vehicle come to a skidding stop, which happened by hitting a tree.the vehicle was taken to a local ford dealership where a year prior they had worked on the same wheel to pack the bearings and do other small maintenance.both the dealership and ford claimed no responsibility for the accident, which seems strange since a vehicles wheel should remain on when going 15 mph.

The contact owns a 2002 ford f-150 crew cab. While driving approximately 3 to 5 mph the spare tire fell from underneath the bed of the vehicle. The contact could see from the rear view mirror that the bracket that holds the spare tire in place had broken. The dealer informed the contact that the spare tire bracket was not a part of the warranty and he would be responsible for the repair cost. The contact is concerned that the safety risk could have caused a crash. The failure mileage was 160,000.

The factory paint already has to be repainted the whole paint job is cracked all over the truck so bad that it will have to be sanded to the metal and cost over 4000 to repaint.

Concerns of placement of accelerator and brake pedals on 2002 ford f-150. *mr it was reported that drivers would hit the accelerator pedal instead of the brake pedal. *sc

The rear portion of the frame is rotten to the point that the let springs hangers are ready to break off the frame and the spare tire holder is also ready to fall off. I just replaced the rear spring shackles due to the were also rotten and broke. The gas tank straps were also a problem due to rust but ford though enough of the problem there was a recall on that, toyota had a problem with rusted frames and did a massive recall on that issue. Why hasn't ford done the same thing? the frame should be the last thing one needs to worry about with any vehicle. The truck currently has 146000 miles and now we need to figure out what the next move will be with this vehicle. Repair it, junk it or trade it ?????

The contact owns a 2002 ford f-150. While driving approximately 5 mph, the cable that held the spare tire underneath the vehicle rusted and detached, causing the spare tire to drop from the vehicle. The contact stopped the vehicle and picked up the tire. The dealer was not contacted. The manufacturer was not made aware of the failure. The approximate failure mileage was 100,000. ......updated 11/21/17

I was driving my 2002 ford f-150 vin # ([xxx]) down the highway at 45mph when it started wheel hopping from the rear very bad, there was a school bus stopped letting children off & as i was braking it was hopping & was a near miss, this was close. I pulled the truck off the side of the road to inspect as i am mechanically inclined & retired, for the first 10 years of my life i worked in the automobile field because i had schooling for it, anyway i looked under the truck & spotted the problem right off the bat, both rear center leaf springs are broken bigger than crap. I am 54 and a die hard ford fan and have been since the age of 16, that is all i have owned & i am thinking about switching brands because this is not the first time i have been disappointed with this truck. I am the second owner, i bought it in 10/2004 with 13,000 miles. It has never had anything over 100 pounds hauled in it and i am the only one who has driven it since i bought it. Is there any recalls for my truck on this problem? can ford motor company do anything for me?thank you[xxx] information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(b)(6).

The rear portion of the frame is rotten to the point that the let springs hangers are ready to break off the frame and the spare tire holder is also ready to fall off. I just replaced the rear spring shackles due to the were also rotten and broke. The gas tank straps were also a problem due to rust but ford though enough of the problem there was a recall on that, toyota had a problem with rusted frames and did a massive recall on that issue. Why hasn't ford done the same thing? the frame should be the last thing one needs to worry about with any vehicle. The truck currently has 146000 miles and now we need to figure out what the next move will be with this vehicle. Repair it, junk it or trade it ?????

Leaf spring brackets attached to the frame have rusted out and have separated the leaf springs from the frame.

Shimmy / bad vibration at 50+ mph.has been happening for awhile - gotten new tires and wheels, balance/rotate, new brakes and they are talking about a new controller arm or something...did some research and it seems this is common for this truck and ford not willing to do anything about it?quality issues and no concern for people's safety...nice.have had to pull over to the side of the highway many times because of this - guess people have to die in order for ford to take notice.sales down due to customer dissatisfaction among other things...

Passenger door would open while vehicle was moving.*phthe consumer also stated that the vehicle vibrated while driving.the consumer mother-in-law fell while trying to get into the front passengers side door of the truck.the brakes would lock up intermittently.

When making a slow turn therewasa popping sound that cameonly when making low speed turns. Contacted dealer, anddealerwas not willing to do anything.

Truck is subject to vibration at highway speeds with cause unknown by dealership.tires have been changed twice and then mounted and balanced four times.cause of vibration is still undetermined.nlm

Bad shimmy / vibration front end. This has been this way since i bought it new. Have taken it back to ford on 4 different times. Once they tried to fix it but hasn't been resolved. Think it is a safety issue at higher speeds. *ph

I was told during a routine oil change that my truck needed tie rod ends and ball joints (not just some of them but all of them) i checked the internet and it seems there have been multiple complaints about these.is there any investigation going on or a possible recall for this problem.

I have a 2002 f150 with about 90,000 miles on it. About three months ago the front end started shaking violently at about 45mph. It will not stop shaking until you pretty much completely stop. Started out just doing it every now and then. Now i cant get over 45mph. This is very dangerous. I have taken it to 4 different front end shops and they all end up saying the same thing. Don't know what it is.. This obviously is a design flaw and seriously needs to be fixed.

Shimmy / bad vibration at 50+ mph.has been happening for awhile - gotten new tires and wheels, balance/rotate, new brakes and they are talking about a new controller arm or something...did some research and it seems this is common for this truck and ford not willing to do anything about it?quality issues and no concern for people's safety...nice.have had to pull over to the side of the highway many times because of this - guess people have to die in order for ford to take notice.sales down due to customer dissatisfaction among other things...

Saw tv note on daimler-chrysler recall re: ball joints.my wife has a similar issue with a gm f-150 (independently verified by a mechanic as excessive wear for 20,000 miles and is already making the noise chrysler says is a warning)--but dealer says it's within specs, and gm says it won't go against dealer.new husband is very worried for his wife given that ball joint is already at the stage that is quoted as "consumer would have warning because of noise"--yet no repair offered or even thought needing further review.

Missing cotter pins on front end upper ball joints.

Saw tv note on daimler-chrysler recall re: ball joints.my wife has a similar issue with a gm f-150 (independently verified by a mechanic as excessive wear for 20,000 miles and is already making the noise chrysler says is a warning)--but dealer says it's within specs, and gm says it won't go against dealer.new husband is very worried for his wife given that ball joint is already at the stage that is quoted as "consumer would have warning because of noise"--yet no repair offered or even thought needing further review.

Consumer 2002 ford f-150 supercrew top shaft piston for the shock absorber broke. The consumer stated that he never carried more than 500 pounds in the cargo bed nor ever pulled anything (motorcraft shock absorber, ash-144, 2l3z-1825-fa, h751b 103805 100604, bar code:31508 407657, ml1193 rev 5/01).

Broken front coil spring.

My truck that i bought brand new is a 2002 ford f150 supercrew that i take very good care of. The truck has just over 64,000 miles on it. On occasion i do use the truck like a truck and tow a 19' boat with it and i use it to pick up lumber etc... Three weeks ago i began to hear an odd metallic sound from the back of the truck while going over bumps in the road. I climbed underneath and grasped different components of the suspension and drive train and pushed and pulled on them expecting to find something loose. I didn't find anything. The next day i was driving down the road and i heard a very loud boom!i pulled over and again looked at the rear end of the truck and found that the mount that holds the rear leaf spring to the frame body had broken rather violently and sent the end of the spring with half of the mount thru the underside of the truck bed.i was able to limp home.i brought the truck to the local body/ frame shop and the owner told me that he has been seeing alot of these lately and it is a common problem.after inspection he found the other side was equally rusted and ready to let go, which concerned me since that is the side with the gas tank on it.in his expert opinion he believes that ford had underbuilt the leaf spring mounts and that is why they are begining to fail on trucks that are around the age of mine.the frame is safe and solid enough but the mounts for parts of the suspension appear not to be.i am fortunate that i was not towing my boat, or that the bed was not loaded and i was not driving more than 35 mph when the mount let go.i don't know what might have happened if i was on the highway at 65 mph.the repair cost $659 and in my opinion it is something that should not have failed considering the age, condition and the low miles i have on the truck. If this truly is a common problem that ford f150's like mine possess than it is only matter of time before the failure of these parts cause a bad accident.

Shudder from rear end when turning right or leftor while taking off from a stop.

My daughter was rounding a corner in her ford f150 king ranch truck make a hard pull to the right and she tried to correct it at that time her truck began to flip over twice. She ended up in a 10ft upside down totaled her truck and broke her collar bone. There was a wrecker driver on the scene that notice the rear axle on the drivers side of her truck had broke in half at the tire. Spoke with the original owner and they said there son had complained to them about a noise in the rear end but they couldn't find anything wrong.

Both the rear spring shackles as well as the brake lines have failed on my 02 ford f150 due to rust and this is a common concern. I am a senior master technician for ford and we repair these on a regular basis due to rust. Both are clear safety concerns when they fail and should be addressed. And with the ford windstar axles and subframes being covered by a recall due to rust i do not understand why other rust related safety concerns are not recalled. If one rust related concern is recalled then all others should be as well, it should be all or none.on the rear spring shackles, they will snap in half and the rear eyelet of the leaf spring jams into the bottom of the truck bed, with the bed being the only thing keeping major damage or an accident from happening.on the front brake lines, the rust and swell up under the rubber part of the line where the lower steel line is inserted into the rubber. On hard brake application the line blows and you lose front brakes.both are common concerns on trucks in new england where rust is a part of life.if i wasn't a tech that drives vehicles with failed brakes and broken suspensions on a regular basis, both of these failures could have caused a major accident and likely injuries.

2002 ford f-150. Consumer states problem with rear axle and bearing *tgwthe consumer stated there was a grinding noise coming from the rear of the vehicle.the right rear axle was worn and the bearing was bad.

Passenger side rear tire broke off at the axle, while going approximately 35 mph, causing the truck to spin out.unexplainable, did not have an accident for this to happen. *la

While driving there was severe vibration in the front end of the vehicle.dealershipreplacedall four tires, but needed to replace the front driver and passenger side tires again at consumer'sexpense.

2002 f-150. Consumer writes in regards to issues with front tires. *ldthe consumer stated their dad had an accident to due possible defective tires.

Vehicle is equipped with goodyear wrangler rts tires, p265/70r17. In wet weather rearend of vehicle spins out without applying brakes. Consumer has owned this vehicle one week, and it spun out twice. Goodyear customer service stated this vehicle should have ats tires not rts.

Spare tire cable failed while driving.spare tire fell off truck, do not know when, but noticed when flat tire occurred and spare was gone, cable frayed and needed replacement of assembly and spare tire plus wheel as original was notrecovered. Unknown whether any damage to others resulted from spare tire falling from truck.this is a tremendous safety hazard at interstate speeds and this type of occurrence could cause a catastrophic crash.

The spare tire disconnected from the vehicle.

Consumer states spare tire cable broke. Dealer notified.

The cable that attached the spare tire to the underside of the truck bed snapped.we lost the spare tire.we think it fell on the highway though we could not find it.

The rear portion of the frame is rotten to the point that the let springs hangers are ready to break off the frame and the spare tire holder is also ready to fall off. I just replaced the rear spring shackles due to the were also rotten and broke. The gas tank straps were also a problem due to rust but ford though enough of the problem there was a recall on that, toyota had a problem with rusted frames and did a massive recall on that issue. Why hasn't ford done the same thing? the frame should be the last thing one needs to worry about with any vehicle. The truck currently has 146000 miles and now we need to figure out what the next move will be with this vehicle. Repair it, junk it or trade it ?????

The cable that holds the spare tire sheared off.as a result the tire separated from the vehicle while driving on a dirt road.

While driving the rear passenger tire experienced tread separation.front generlal tire had a small slit vertically in the tread. Passenger back tire had a two inch chunk missing and a slit like a v on the inside of tire.general , grabber aw tires-size#255/70r16.*scc...

Approximately on month and 1800 miles after purchasing the vehicle. The right front tread separated from the sidewall. I took the tire to the dealer and was told they would replace the tire with one just like it but it had to be ordered and would be in a day or two. Four days later the tire was still not in but they took one off another vehicle and put it on mine. Two weeks later the same wheel, with the new tire, went flat again. This time the dealer told me to take it to the tire shop and have it checked out. I did so and was told the wheel had a leaking valve stem, was fixed free of charge and so far is still up. On 10-23 the right rear tire on my truck went flat. It as all the rest are also general grabbers. The only thing i can see that could be the cause of the rear tire flat is a rock stuck between the tread, though i haven't checked to see if it punctured the tire or not. I'm taking the truck to the dealer the next day or two to let them inspect it. I have done some research on the grabber aw and discovered that there is a recall on the 17" version. The dealer and ford have flatly refused to replace the tires with a trustworthy and safer tire. In light of all the problems ford has had with tires it appears to me they would be a little more careful with the quality of tires they put on the vehicles they manufacture. These tires are unsafe and dangerous, and although covered under ford's warranty, could be disastrous should another one of them separate. I would appreciate any help or guidance you could provide for me.sincerely [xxx]information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(b)(6).

Consumer complained about a trailer hitch problem.the bolt on the trailer hitch had a foot long break in the tubing. Pulling a load may cause the trailer hitch to separate from the vehicle.

Consumer complained about a trailer hitch problem.the bolt on the trailer hitch had a foot long crack in the tubing. Driver did not want to haul anything with it, trailer hitchwill not bare the load.

When my truck is in idol position, the truck jumps as though it is either trying to shut off or take off.i actually hit another vehicle in a drive through while sitting in idol position.

Fuel tank straps rusted away, and fuel tank starting leaking and tank isfalling out this week., truck had been serviced at ford and checked for recalls. Corrosion seems pervasive in area of fuel tank, 4.6l v8 coyote series, 2 wd, short bed extra cab xlt trimmileage 197k.truck otherwise in good condition, we live in agricultural south jersey.

2002 ford f-150 supercrew bought new from rivertown ford.paint is blistering. Small pieces of "?" are showing everywhere on the vehicle. Ford says its too late and not their problem. Paint job "blistering" less than 5 years old...... Sounds like another late 80's - early 90's ford paint problem again.

The truck simply shut down while i was driving. The engine stopped running. For a period of about a month prior to this action, the truck would sometimes, randomly, not start. After waiting a period of time the truck would start.

My husband was driving his fordtruck f-150 and suddenly crashed into a tree. He was seriously injury and still in the hospital he was in critical condition for two days and he will be disable for the rest of his life. The accident happened last week on march 4,2006.

This f 150 has experienced sua. I have reported it back in june. I have tried to fix the problem but i cannot. I don't know what causes my truck to accelerate full throttle. So, i've come to the conclusion i must move on. Then i realized i really cannot sell the vehicle? somebody would be killed no doubt. I've been lucky and savvy enough to slide the shifter into neutral. If i sell the truck and do not mention the problem? the thing is i could sell this truck in 5 minutes. It runs like a top spins. I have always taken care of any maintenance issues since purchasing new.i've educated myself on sua. It's extremely interesting but if you've experienced it, it is awful. I read one story about a guy who wanted a toyota dealership to take his camry back. It was practically new. They would not. So he went to another dealership and traded it in. I can't blame the guy but i can not sell my truck and sleep at night. So what do i do with a truck that roars off like a rocket ship? how many people have had this problem? and what do they do with the car/truck once they realize it really cannot be driven anymore?

My fiance and i had to place are full size spare on that came with truck it was brand new we had no choice bc this was friday evening and out local tire shop was closed tell today (monday) yesterday we drove 7 mile to collinsvile to change brakes after we finish we load our 3 kids and befan to hide home another 3 miles from home we notice the truck shaking then we heard load pop and tail of the truck lost control for about 2 second once we got control back we pulled to safety to only see the driver side of the bed cracked tore and shattered.even the hose where u fuel u truck up at had been damagetting when we continued to examine the tire it wasn't blown and it's still holding air. But plz explain to me how the entire center section of tread ripped off for no reason and not only put my children in danger but damaged my truck to a severe extent ? it's a full sie hercules terrain trac size 16 had nothing wrong with it tell now.

The contact owns a 2002 ford f-150. The contact stated that while parked, the vehicle ignited into flames. The fire department extinguished the fire.the vehicle was destroyed and remained at the residence. The vin was unavailable. The manufacturer was not notified of the failure. The approximate failure mileage was 120,000.

Sua sudden unwanted acceleration, at least 4 times. No floor mats. 1st time truck surged back and forth a little then accelerated full throttle. I went to neutral. I kicked gas pedal although gas peddle was not depressed. It stopped. I was shook up but in control. I decided to remove throttle body and clean extensively. Replaced tbsensor w/ genuine ford part and replaced throttle valve on top. Hoped for the best. Still have the problem. 2002 f 150 xl 4.2 purchased new. I still have truck because its been such a great truck, i never felt like it was time to move on. It runs like new and i've taken care of it. I am writing this info for safety and only safety. I've been researching this issue. Trying to solve problem. I took truck to qualified shop where mechanic is known to me and he was a little stumped. No codes, no check engine light. Can't solve the puzzle? so, i'm on top of the possibility of it happening. I really don't go anywhere w/ truck, to the store and back pretty much. So when its happens, i'm fast to go to neutral. I also feel like if i wanted to show somebody what i'm talking about, all they have to do is get in. I'm almost positive if i punch the gas peddle just a little, say to pass a slow driver, it'll go like hell. I have started thinking about my next truck. But no way i'm trading or selling this truck and passing the problem to someone else.so, i'm dealing with it and really hope my experience helps. I've read the story's on line. Because i've lived it, i can tell you its a bit terrifying.that's my story thank you jim winn

Dt: the contact stated the cable holding the spare tire snapped. The tire bounced on the road. The vehicle was repaired. Updated 1/19/2006 -the consumer has the failed cable in his possession.there were no injuries and no damage.

The truck had a heating system failure. The door located in the heating unit (that opens and closes when the temperature is adjusted) became stuck in the open position which allowed only cold air to enter the air vent. The consumer had to turn off the heat system to prevent hyperthermia. As a result the defogger system couldn't be used which caused poor visibility. The dealership replaced the door and other components. The dealer also replaced the temperature potentiometer and actuator.*tc

Stationary caught fire in storage garage, damaging, equipment lawn mowers,motorhome,structure.

2002 ford f150, 4x4, 4 door. Was driving home from kansas city kansas to emporia kansas, lucky i was stopping by a friends house in lawrence ks. I was stopped @ a red light in downtown, when the light turned green i gave my truck gas, heard a pop, smelled gas & lumped to a safe place to stop. Ended up having to call a friend & rent a trailer to drag my truck home. Found out that it had "blowin" a "spark plug"! what the heck??? the consumer report book said nothing about this!!!!! after reading everyone's stories, i am sure, ford pays them off! not just the "best" truck in america!!! but the "world"!!! but no i listened to my husband... I myself am a mopar person. Ladies don't let them men pick your ride for ya... Hate to see you get stuck with a ford like me.. Because we all know "ford" is not going to address this problem for us. But don't give up hope there is a: "world's best ford spark plug thread repair kit". Now don't we all feel "cozy"..... Haha (sorry guys, girls just pick better rides!) 1/6/2011.

The brake pedal stopped moving when actuating the adjustable pedals.the accelerator pedal moves so there is no step over height difference between the pedals.with the pedals being at the same height position there is no way to differentiate between them or step on both at same time.

Truck was parked in hotel parking lot and caught fire.

Certain pickup truck, van, and mini van conversions equipped with southern comfort built running boards that contain certain courtesy lights manufactured by american technology components, inc. These units contain a courtesy light or lights that might overheat when the wire harness is exposed to excessive moisture and road salt.

Takata recall. While i was driving i noticed a loud pop and my truck started vibrating and spun me sideways going down the highway. I had fought it until i was able to get it under control and come to a stop. (i was lucky enough that nobody else was heading in my direction because the truck took up both sides of the road). I got out and looked to see what had happened and seen my aluminum ford factory rim had busted into pieces.takata recall. A problem that i am having as of right now is spark plugs keep flying out and destroying my coil packs. This is the third time it has done this.

Spark plug blow out ford f150 4.6 v8 triton engine.

(1)truck's bed spreading apart and ignition/wiring shortage(2)the bed of my truck has spread apart for no reason at all.i cannot even shut my tailgate.my truck's battery continues to run down.when i turn on my truck, the starter doesn't want to stop.a light displays, "door opened!"the windshield wipers stopped working.the music goes on and off.(3)i took my truck to the dealer to get the bed fixed.they set me an appointment.i made another trip over an hour one way to get fixed and then they didn't fix.my warranty has just recently ran out.i am having several problems and don't know what is the matter.i haven't had no luck with talking with a ford mechanic.the wires in the steering column looks too tight or loose. There is a constant buzzing sound.my clock and mileage readings erases.my windows stop working.this only happens when i place the truck in drive.most of the time everything starts working once placed in park.i only have close to 70,000 miles.this has been going on for months.

My 2002 ford f-150 extended cab 5.4litre pickup blew a spark plug out of the number 3 cylinder. I called the local dealer to inquire as to the price of replacing an exhaust gasket as this is what the noise sounded like. The service adviser after hearing the make model and size engine and year of the truck said, "no you did not blow the exhaust gasket, you blew a spark plug out of the head". I was astounded as to how he could make a diagnosis of this type as i had never even heard of such an occurrence. The cost would be a minimum of $850.00. After going on the internet this seems to be a prevalent problem.

I was viewing property in another county.i left my wehicle parked on a ranch road in order to ride with the realtor.when i returned to my vehicle (2002 f150 super crew) it was engulfed in flames.i had a camera because i was taking pictures of the property, so i have pictures of the truck on fire as well as pictures after the fire dept. Put out the fire.all contents and the vehicle were destroyed, but there were no injuries to any people or other property.there was an off duty police officer at the site when i returned, but i didn't get his name.he called the fire department and told me there wasn't anything else i could do.the realtor, a friend, and i left to view more property.we returned to take more pictures after the fire department had left as well.

The contact owns a 2002 ford f-150.while idling for approximately three minutes, the vehicle stalled without warning.the vehicle was unable to be restarted.the contact is in the process of having the vehicle inspected to determine the cause of the failure.the failure and current mileages were 83,000.

Faulty cruise control shorted out causing fire in the engine compartment and damaging some wires, air filter housing, fuse box, brake master cylinder, hood strut and hood.

The contact owns a 2002 ford f150 super-crew. The contact stated that the vehicle was repaired under nhtsa campaign id number: 05v388000 (vehicle speed control) was performed approximately two years ago but the repair did not correct the failure. While he inspected the vehicle he found the speed control deactivation switches were not replaced. The deactivation switch was leaking fluid abnormally. The manufacturer would not assist with the repair. The vin was not available. The vehicle was repaired. The failure and the current mileage was 134,000.

The contact owns a 2002 ford f-150. The contact stated that in august of 2010 he received notification of nhtsa campaign id number: 05v388000 (vehicle speed control). The vehicle was taken to the dealer for recall repairs and he was informed by the dealer that there were no failures within the component at that time and repairs were not needed.the contact stated that most recently, the cruise control switch failed. The dealer advised that repairs would not be performed under recall because he had previously received recall repairs. The manufacturer advised that according to their records, the vehicle was repaired august 2010. The contact stated that the vehicle was never repaired under the recall and the dealer and manufacturer were refusing to honor the recall. The vehicle was not repaired.the failure mileage was approximately 147,000.

In 12-14 and 1-10-2016 the butterfly in the throttle body stuck and vehicle wouldn't slow down.1st incident -10f, came from warm garage, interstate, cruise control in use, in about 15 minutes of driving eventually speed got to 85mph on its own, cruise shut off and vehicle maintained 85 mph, once stopped throttle and cruise cable were checked and free, butterfly was stuck partially open when manually moved and broke free, problem went away; 2nd date -5f came from warm garage, interstate, cruise on, 20 minutes into trip, similar results, weather clear low humidity, vehicle would not slow down, cruise shut off, no-load engine speed over 5000 rpm, vehicle speed 65mph on level with no throttle input, cables when checked were free, brakes would barely slow vehicle, engine operated normally once butterfly was broke free but problem reoccurred about 30 minutes later. Ford f150 xlt 4.6l automatic supercrew,no problem noted when weather is warmer

I was driving and the speed would go up to 90 mph, the truck was not going the speed in reality. Then the rpm's would go up really high, i stopped the truck put it in park and back in drive tried to drive off. The truck then would not go over 30 mph and the gas peddle was all the way down trying to go, the engine started smoking and when i pulled over opened the hood it was smoking from the driver side upper corner of the truck. After having a mechanic look at it, he said the break pressure switch needed to be replaced because it's a hot wire and it's leaking. After checking the ford vin check it didn't say my truck was apart of the recall but they year and make and model is. I'm confused and at this point don't want to put my children in a fire ball like that if it catches on fire...

Vehicle was parked in my driveway and caught fire. The fire ignited my other vehicle that was parked next to it and also caused damages to my home. Both vehicles were a total loss.

Car was on the highway doing 65 mph. When i took my foot off the accelerator, the car continued to accelerate on its own. When i applied the brakes i was able to slow it down and control the car. When i got off the exit ramp and tried to bring the car to a stop, the engine was running at high rpms and i couldn't completely stop car until i rear ended another vehicle. I've tried to start the car after that, but the engine immediately starts racing as if i have my foot pressed on all the way down on the gas.

The contact owns a 2002 ford f-150.the contact received a notice for nhtsa campaign id number 05v388000 (vehicle speed control).the dealer repaired the vehicle.approximately five months later, the vehicle caught fire while parked.the fire department extinguished the fire.the vehicle was completely destroyed.a fire report was filed.he notified the manufacturer, but they would not provide any assistance.the fire burned his landscaping and his garden.the current and failure mileages were 84,000.

This is follow up assessment to my 9/22/2019 claim [xxx]- where i found myself in a very dangerous vehicle run away situation that resulted in a rear end accident with another vehicle.my mechanic's first observation when turn ignition key, the engine raced at full throttle out of control.after quickly shutting down engine the symptoms lead my mechanic to test the idle air control valve.having never seen this dangerous symptom from a bad iacv, he continued to do further test on the iacv only to determine the part was indeed defective.after diagnosing the problem, the defective iacv part was quickly replaced. The engine is now running good again.if you need to contact my mechanic: dugan auto service, narvon pa - doug miller 464-798-8097information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(b)(6).

The recall ie an inline fuse on speed control deactivation switch did not work it just caught on fire and ruined my master cylinder and brake system.it wont hold brake fluid now because the switch melted into it.ford says oh well recalls been done

The contact owns a 2002 ford f150. The contact stated that the vehicle was parked and not operating when it caught on fire. The fire department was able to extinguish the fire. The contact indicated that the vehicle was destroyed and only the bed of vehicle remained. No additional information was available regarding the incident. The vehicle was not diagnosed or repaired. The manufacturer was not notified. The vin was not available. The failure mileage was 150,000.

The contact owns a 2002 ford f150. The contact stated that the vehicle caught on fire from under the hood while the vehicle was parked. The fire department was called to assist and a fire report was filed. The fire department was able to extinguish the fire but the vehicle was destroyed. The vehicle was previously included in the recall that could potentially result in a fire under nhtsa campaign id number: 05v388000 (vehicle speed control) yet the vehicle was repaired. The insurance company advised that the fire was caused by the brake fluid which came in contact with a wire from the control module. The manufacturer was contacted and stated that they could not provide any assistance. The approximate failure mileage was 116,000.

The contact owns a 2002 ford f-150 super cab.the vehicle acceleratedwithout warning.while idle at a red light and with the brake pedal depressed therpms increased from 800 to over 3000.with the brakes still depressed the vehicle accelerated into an intersection.the contact was required to stand while driving and depressed the brake pedal.initially, the contact disregarded the incident, and assumed a component within the vehicle was merely jammed.however, on march 12, 2007 the incident recurred, causing the rpm to increase to over 3000.once again, the contact was required to stand up to depress the brake pedal.the contact shifted the vehicle into neutral, the rpms decreased, and the vehicle stopped.the dealer was unable to duplicate the failure.the failure mileage was 65900. Update *4/23/07tr

The contact owned a 2002 ford f-150. While the vehicle was parked in front of the contact's house, it caught fire without warning. The dealer and manufacturer were not made aware of the failure. The fire department extinguished the fire. A police report was not filed. There were no injuries. The fire was not heat related. The vehicle was totaled. The vehicle was included in nhtsa campaign number: 05v017000 (vehicle speed control). The failure mileage was 150,000.

The contact owns a 2002 ford f-150. The contact stated that while parked, the vehicle burst into flames after the alarm sounded. The contact personally extinguished the flames. The vehicle was destroyed. The contact also mentioned that the vehicle was previously repaired under nhtsa campaign number 05v388000 (vehicle speed control). The vehicle was not diagnosed. The manufacturer was not contacted about the failure. The failure mileage was 138,000.

Ford f150had a recalled back in 2005 with the speed control were the deactivation switch may overheat, smoke or burn. Was instructed to take to dealer to disconnect until parts come in was notified on new parts were available which were install. Aug 21 2010 the brake pressure switch started leaking and running from my master cylinder brake pressure switch. This was part of the problem from the vehicle speed control switch part that was leaking. Could not buy part from auto part store.

2002 ford f-150 fire result of cruise control switch.

I was driving to the office, and approached a red light so i started slowing down. Once i reached 15 mph my 2002 4.2 l f150 accelerated extremely high. I was applying the brake but the truck was still slowly moving, so with my foot still on the brake i turned into the office parking lot.i tried to put it in park but it was a struggle, i called my daughter outside when i was in the office parking lot, and she told me the rear tires were spinning. When i finally got it in park i turned the truck off. I gave it approximately one minute and turned the truck back on, and it was still accelerating extremely high so i turned the truck back off so it wouldn't damage my engine. After an hour i turned the truck back on, and the truck was back to normal.after doing a bit of research i saw tons of articles with instances similar to mine, so i disconnected the cruise control switch and took it to the nearest shop.

Got home from work parked my vehicle in my carport available space in my apartment. Turn off the truck completely, nothing left on or anything suspicious to cause a incident. When to my apartment unit took a shower and not more than 20-30mins was alarmed that my vehicle was caught on fire. I immediately ran outside to the carport saw the engine on fire, tried to stop it with anything that i could find (water holes) or extinguisher. My neighbors called 911 as i saw the flames getting higher and stronger the fire moved into my daughters vehicle which was parked next to our other carport space and caught on fire as well. Overall, there are two vehicles completely destroyed. There was also two other vehicles involved that have some burning damages. As well as property damages into our available parking spaces. Some windows from the lower apartments were cracked. My vehicle was parked into my parking port, not in motion but turned off completely.

Dt: the contact states there isnhtsa recall 05v388000 concerning the vehicle speed control.the parts needed for recall repairswere not available at the local dealership. The contact spoke to the manufacturer, whoconfirmed the partswere not available at this time.

Seed contral.

The contact owns a 2002 ford f-150. While driving 55 mph, the cruise control failed to operate and the cross control went into a locked position. The contact attempted to brake, but the vehicle would not stop. The contact placed the vehicle in neutral and was able to slow down the vehicle. When the vehicle finally stopped, the contact disconnected the cruise control cable. The vehicle was not diagnosed or repaired. The dealer and manufacturer were not made aware of the failure. The failure mileage was 222,112.

The contact owns a 2002 ford f150.after the vehicle had been parked for seven or eight hours, it caught fire.the fire inspector stated that the fire originated from the vehicle speed control.the contact stated that he never received a safety recall notice.a fire report was filed.the contact has pictures.the current and failure mileages were 168,000.

My fordf-150 got on firebecause ford failed to send me a recall letter. I only received a letter in march/08 telling me that the parts to be replaced would be available on may/08.

On february 26, 2010 my girlfriend and i along with our kids were driving to san diego, ca. As we were speeding up to pass a slow semi-truck my truck got stuck on throttle, i started to panic asking my girlfriend to check and see if there was a water bottle stuck underneath the break pedal, she checked, also panicking because we had our children asleep in the truck. I tried to push on the brake but it was really tough to push down on and the truck wouldn't slow down, we started to panic even more. I started driving off to the shoulder of the rode as i popped the gear into neutral and turned off the truck. I put the truck in park and turned it back on after a few minutes and the rpm's where revving at 6,000 and the break pedal was still very hard to push on. I turned the truck off again. I started pushing on the gas pedal, to see if i could loosen it, while the truck remained off. I turned it back on for the second time and it was running normal again. I hesitated put it back in drive. It seemed to be running fine so we were back on the road. My girlfriend and i were pretty shaken up until we got to our destination in san diego. This has never happened to me before. I haven't taken my truck in to get checked to see what could of caused that to happen due to financial hardship at the moment. We are constantly driving the truck every where, so i don't want this to happen again. So if there's any way that you guys can check this or find out the solution to this problem it would be greatly appreciated.

The contact owns a 2002 ford f-150. The contact stated that an explosion occurred under the hood and the vehicle caught fire while parked in the driveway. The fire was extinguished by the fire department. The vehicle only had liability coverage; therefore, the failure was not covered by the insurance company. The vehicle was taken to metro ford inc (2860 s noland rd, independence, mo 64055, (816) 254-9800), but they could not assist. The dealer suggested having an independent mechanic diagnose the vehicle. The manufacturer was not contacted. The contact stated that the vehicle was included in nhtsa campaign number: 05v017000 (vehicle speed control), which could have caused the fire. The failure mileage was 204,000.

The contact's father owned a 2002 ford f-150. The contact stated that the vehicle experienced unintended acceleration without warning. While in a parking lot, the vehicle accelerated and spun out of control. The driver struck a curb to avoid crashing into other vehicles in the parking lot. As a result, the vehicle went airborne and struck a telephone pole, but continued to accelerate at a high rate of speed upon touching the ground. The vehicle then drove over another curb and crashed into some bushes. The air bags failed to deploy. A police report was not filed. The driver sustained injuries that required medical treatment. The vehicle was towed and placed in storage. The contact's father no longer owns the vehicle because he is deceased due to unrelated circumstances. The dealer was not contacted. The manufacturer was notified later of the crash. The failure mileage was not available. Updated 9/19/18

Per our cause and origin investigator the cause of loss to this vehicle was directly related to recall # 05s28.harleysville insurance has paid our insured for the 2002 ford f150 as it was deemed a total burn.

The contact owns a 2002 ford f-150. The contact stated that while traveling approximately 60 mph, he attempted to increase speed via the cruise control steering wheel controls. After reaching the target speed, the vehicle continued to accelerate and the cruise control failed to deactivate. The contact shut off the vehicle to regain control. The vehicle was not repaired or diagnosed. The manufacturer was contacted about the failure. The failure mileage was 72,899.

The contact owns a 2002 ford f-150. The contact stated that while reversing from of residential garage, sparks and smoke started to emit from the steering column. The contact mentioned that the failure stopped once the vehicle was shut off. The vehicle was not taken to the dealer. The manufacturer was made aware of the failure who did not offer any assistance since the vehicle was not included in nhtsa campaign id number: 05v388000 (vehicle speed control). The vehicle was not repaired. The failure and current mileage was 142,000.

My 2002 f150 catch on fire today. The fire seems to have come from the brake master cylinder area.

Ford f150 truck, fire from cruise control switch. The truck has not been driven in over 24 hrs. It caught on fire (under the hood only)in our driveway. We used a water hose to extinguish it quickly. Not sure how many parts have been damaged from fire. Luckily we caught it before any major damage occurred. This switch was replaced 3 weeks ago at a ford dealer due to last ford recall. However the last time the truck was driven the cruise control was used.

I parked the vehicle and 20 minutes later discovered the vehicle on fire. Further investigation revealed that master cylinder was totally engulfed in flame. The fire damaged the wire harness, air filter, fuse box and completely melted the cylinder.

My 2002 f150 has started accelerating without warning on it's own.i am a certified mechanic and suggested to the dealer that there may be an issue with the speed control module, they denied any issues of such.my wife experienced this several times and at one time causing her to almost be hit my an oncoming train.luckily she was smart enough to immediately throw it into neutral and brake, the train came within inches of the truck.again ford denies knowing of any suck issues with the acceleration.i believe this is a major safety hazard and should be resolved before someone is killed due to the lack of interest on fords part.

Dt: the contact states there is nhtsa recall campaign05v388000 concerning the vehicle speed control.the parts needed to repair the vehicle were not available at thelocal dealership. The contactspoke to the manufacturer, whoconfirmed that theparts were not available at this time.

The contact owns a 2002 ford f150. The contact stated the vehicle caught fire at his home; destroying the vehicle and the home. The fire department assisted with putting out the fire, but the contact did not receive a report.a recall notice for the vehicle cruise control was received by the contact; stating that if not repaired, the vehicle may catch fire.the vehicle was destroyed.the dealer nor manufacturer were not notified of the failure.the failure and current mileage was 160,000. The vin was unavailable.

On march 22, 2014, the truck was parked in a local parking lot, the ignition key was removed and the truck was locked. The driver returned to the truck to find that while it was parked, a fire had begun in the engine compartment of the truck, and the fire department and police department were on the scene putting out the fire. Because of the quick actions of an individual parked nearby who used a fire hose to contain the fire until the fire department arrived, the cabin and the body of the truck were spared, and the damage was localized to the engine compartment. The cause of the fire was the speed control deactivation switch.

The contact owns a 2002 ford f150. The contact stated that the vehicle caught on fire while parked and sitting idle. The fire was extinguished and the vehicle was taken to the dealer who informed him that the cruise control switch had burned the master cylinder, cruise control cable and the wiring that connected the master cylinder to the cruise control. The manufacturer did not offer the contact any assistance in repairing the vehicle. The vehicle was repairable but was not repaired. The approximate failure mileage was unknown.

2002 ford f150 truck that caught fire customer states that he was told that a factory recall caused the fire**ccthe consumer stated on 4/3/07 he parked the vehicle, shortly thereafter a coworker informed the consumer the truck was on fire.the mechanic informed the consumer there was a recall on the truck that caused the fire. The consumer called ford consumer affairs and informed them of the incident and they stated they would contact him in 7-10 days. Ford stated they sent recall notices and was not liable for fixing the defect.

Our 2002 f150 caught fire while parked in the front of our home. After trying to figure out why our truck caught on fire we found online that there was an open recall onthe cruise control/brake safety switch recall from ford. We called fire department after we put out fire and have record that they came to make sure all harm was out of the way.

Incident informationduring the summer, my 2002 ford f150 had a factory recall for a cruise control problem. I took it to my dealer, and had the recall repair done.on november 16, 2008 i was driving 65 mph with the cruise control activated. Traffic slowed in front of me so i tried to deactivate the cruise control. It did not deactivate when i pressed the brake, so i pushed the off switch. The light indicating it was on went out, but the cruise control did not deactivate. I had to literally stand on the brake pedal to slow down, (narrowly averting a crash) and stayed on it until i was down to about 35 mph. Coming to a turn-off, i was able to pull off at 35-mph, and turn the key off. Upon restarting the engine, it still raced to a high rpm. I had to pull the fuse in order to drive home.i called my dealer, and was told it would cost $65 to have the problem diagnosed. I refused, and called ford motors. I was told there that if the problem is the same as the recall, there would be no charge. If it was any other problem, there would be a $65 charge.i feel that this is a recurrence of the safety problem previously encountered and that thousands could be at risk.signed.

Engine fire; brakes reservoir/master cylinder caught fire sitting in yard.

On the night of june 16th 2008 just before midnite, i heard an explosion then car horn blaring.i looked outside and saw my 2002 ford f-150 on fire.flames were shooting out from the engine through the hole from the explosion on the drivers side.i yelled to my wife, call the fire department my truck is on fire. My truck had been parked in my driveway for over 7 hours.i got home from work at 4:30 parked my truck and was dozing off just before midnite. I never received a recall notice from ford so was unaware there was a problem until i googled ford 2002 f-150 fires.then i kept reading story after story on consumer affairs website.amazing i never heard of this before this.

The contact owns a 2002 ford f-150. The contact stated that while the vehicle was unoccupied, it ignited into flames. The fire department extinguished the fire. The vehicle was completely destroyed. Prior to the failure, there was a brake fluid leakage. There was a recall associated with nhtsa campaign id number 05v388000 (vehicle speed control). The contact experienced the similar consequence as mentioned in the recall. The manufacturer was notified of the problem. The approximate failure mileage was 175,000.

There was a recall for the cruse control, it was replaced by ford, because it could cause a fire, the new one worked for about a year and stop working, never work after that. 2nd item is rear window and drivers passanger window leak rain water inside the cab, leaks everytime it rains in motion or stationary.

Per our cause and origin investigator the cause of loss to this vehicle was directly related to recall # 05s28.harleysville insurance has paid our insured for the 2002 ford f150 as it was deemed a total burn.

While driving on the highway, i pushed the on button for the cruise control and pushed the set/excel button at 70 mph. After a minute or so i looked down and was going 75 and accelerating. I tapped the break which had no effect. I tapped the break several more time but the truck kept accelerating. I pushed the off button several times while continuing to pump the break. The cruise control finally went off. Several miles down the road i tried to use the cruise control again with the same results. My truck is a 4.2l v6 and has had the recall taken care of several years ago. This appears to have happened to several other people and could have had a disastrous outcome.

The contact owns a 2002 ford f-150. While driving approximately 35 mph and attempting to activate the cruise control, it did not work. He took the vehicle to the dealer and was told that the cruise control deactivation switch was leaking which caused the failure. He was also told that his vehicle was not included in recall 05v388000, vehicle speed control. The vehicle was being repaired at the time of the complaint. He called the manufacturer and a representative confirmed that the vehicle was not included. The current mileage was approximately 115,730. The failure mileage was approximately approximately 113,000.

Drove my 2002 f 150approximately 25 miles home and parked it. The truck has never given me any problems and wasn't making any noise.about 30 minutes later i noticed a orange fire ball realizing it was my truck.the truck was fully involved within minutes.the entire front end of the truck melted away.the drivers side wheel, hood, and everything connected to the engine block is non existent.this is in addition to the cab which there is nothing left either.i am the second owner of this truck, never received a recall notice in the mail.im not sure what caused the fire.fire marshall said it started in the engine compartment.

The contact owns a 2002 ford f150. His vehicle was parked for over twenty-four hours in the drive-way when the engine caught on fire. The fire department extinguished the flames. The vehicle was completely destroyed.the failure mileage was 167,000. Updated 12/08/09. *ljthe consumer did state that he had problems with the cruise control, due to a short and had not used it since. The fire department stated the cause of the fire was the cruise control. Updated 12/10/09.

Ford's recall about cruise control fires has been on cnn three times in the last few years. I have taken my vehicle to the dealer each time when the first two recalls came out. Each time i was told by the ford dealer that they did not have the necessary parts to make the repair.i asked them to call me when the parts came in.i phoned phil white ford on several occasions after that and was always told they still did not have the parts.now i have a new ford, same recall.it appears they are still using the defectivecruise control part that have been used for the past 6 or so years.

Dt: the contact owns a 2002 ford f150.the contact receiveda recall05v388000 fire in switches could occur. Took vehicle to local dealer, and local dealer had no parts to fix problem. No incident occurred at this time.the dealer said parts would be available sometime in mid october 2005.

2002 ford f150 burned down

01/22/09 i park my 2002 f150 at workat about 4:00pm.about 04:40pmthe fire alarm sounded.my truck wes on fire, i had just park it! the fire man said it was on the recall list for fire's.

The contact owns a 2002 ford f150.the vehicle was repaired according to nhtsa campaign id number 05v388000 (vehicle speed control).a harness was installed, but it did not remedy the harness and vehicle speed control switch failures because there was no leak at the time.currently, brake fluid is leaking around the switch from the master cylinder and the cruise control.the dealer and manufacturer stated that they previously repaired the cruise control switch, but the contact disagrees.the dealer agrees that it needs to be repaired currently; however, the contact would be responsible for the expenses.the failure mileage was 140,000.

I am reporting this incident as the person who's car was affected by the fire. I parked my car next to a 2002 ford f150, and after being home for about an hour and a half, a police officer came to my door and told me that my car (vw jetta) was involved in a car fire. Apparently the f150 caught fire and burned my car, a bush, and another car. The fire marshal on scene explained to me that ford had a recall on multiple vehicles that had this problem. The f150 in question is totaled and has to be towed off the property. I have since come inside and found the switchfires.com website, and clicked on the link provided below, which in turn has led to giving in my info, and discussing my dilemma.

The contact owns a 2002 ford f-150.the contact stated that the vehicle was parked and idle when it ignited in flames. The contact was able to extinguish the fire using a water hose.the vehicle was destroyed. Two vehicles that were parked near the contacts vehicle sustained damages from the fire. The police and fire department responded but neither a police of fire report was filed. The fire department stated that the fire was similar to ones they had witnessed that started from the cruise control. The vehicle was not diagnosed for the failure. The approximate failure and current mileage was 102,000.

The contact owns a 2002 ford f-150. The contact stated that while exiting a parkway to get on the highway while driving 55 mph he applied the brakes to yield and the vehicle accelerated without driver intent. He was forced to drive the vehicle on a sidewalk in order to get out of traffic which caused him to lose control of the vehicle and crashed into an embankment. He tried to put the vehicle in neutral but it went into reverse instead. The vehicle accelerated on it's own in reverse and crossed a six lane highway before crashing into a light pole, which finally stopped the vehicle from accelerating. There were no injuries. The vehicle was towed to a storage lot. The state police responded to the scene and filed a report which is available.the vehicle was not repaired.ford was contacted and could not offer assistance.the failure mileage was approximately 82,200.updated 11/22/10 updated 11/23/10

The contact owns a 2002 ford f-150.the contact's vehicle was repaired according to nhtsa campaign id number 05v388000 (vehicle speed control) in 2005.four years later, while driving approximately 70 mph, the vehicle speed control spontaneously engaged itself followed by a period of immobility. One week later, when attempting to enter the vehicle, the contact noticed flames erupting from the engine compartment.within minutes, the vehicle was completely engulfed in flames and the fire department arrived to extinguish the fire.the vehicle was completely destroyed.it has not yet been determined what caused the failure.he called the dealer and was referred to the manufacturer.the contact called the manufacturer and is currently waiting for a response.he has copies of the fire report and pictures of the failed incident.the failure and current mileages were 100,000.updated 05/05/09the consumer believed the fire was a result of the recall. The consumer stated the cruise control switch was mounted to the vehicle brakes system, in which subsequent fires is caused by brake fluid leaking onto the swtich which would ignite. Updated 05/06/09.

2002 ford f150 supercab burned up in my driveway at 5 am in the morning.the vehicle had not been driven for a day and a half.we were woken up by the car alarm and two loud bangs.the truck was fully engulfed and was on fire next to the house and fence and 2 other cars.thank goodness the truck wasn't in the garage or parked forward in the driveway.the fence was destroyed and the two vans damaged by flames.the truck was a total loss.fire department stated that it was a faulty cruise control device.not driven for almost two days and the cruise control almost killed my family???now we are out thousands even with insurance covering part of the loss.nothing would have replaced the lives of my family had the house gone up.ford knows this problem is a ticking time bomb and makes very little effort to save lives.

The contact owns a 2002 ford f150. The contact was driving approximately 70 mph with the cruise control activated and suddenly without intent the cruise control failed to operate. In addition, the horn would not sound upon engaging. The authorized dealer was notified and they informed the vehicle was previously repaired under nhtsa campaign id number 05v388000 (vehicle speed control). A few years later, the identical failure recurred. The vehicle had not been repaired for the most recent failure. The manufacturer was not notified of the problem. The approximate failure mileage was 170,000....update 01/20/12 updated 01/25/12

Mid september 2009 the cruise control on my ford f-150 truck failed to come on.november 6, 2009 i went to winchester ford, winchester, va to see if the switch was under recall and told no.i was shown where the cruise control switch is located and told the best thing to do was unplug it if i wasn't going to pay to replace it.i purchased a new switch from the parts room when leaving the ford garage.on sunday, 11/8/2009 i unplugged the switch and found everything covered in brake fluid.i plugged the switch back in to stop any fluid from spraying out onto the engine.i will have to find someone to replace the switch because i am physically unable to do the work.

Two issues:1] both rear doors in the extended cab (swing counterclockwise) door latches jammed preventing exiting or entry. If egress was needed quickly, it was not there. The cost to repair each was about $450. (locked up while driving)2]speed control does not work - ford says it is a malfunctioning control that cost about $500 to replace. (when vehicle is in operation)

Consumer states since 05/02, when accelerating gas pedal sticks intermittenly.consumer has to shift into neutral and pump pedal for it to release. Ts

The contact owns a 2002 ford f-150. While driving at 65 mph, the accelerator pedal became stuck and the brakes became inoperable. The contact was able to regain control of the vehicle. The failure occurred twice. The vehicle was taken to an authorized dealer, but was not diagnosed or repaired. The manufacturer was notified. The approximate failure mileage was 140,000. ...updated 07-08-15

My ford 2002 f 150 supercrew caught fire and burned in my drive way it had not been driven in 24 hours.

I was advised by ford in september 2005 that my 2002 f-150 truck was involved in the speed control deactivation switch recall and instructed to report to my dealer for assistance which i did.my cruise control was disabled (wire cut) by the dealer and told that the replacement part would be available by november 2005.it is now january 2006 and the dealer reports that they don't know when the replacement part will be availabe (ford says it may be february).my complaint is that i am suffering a loss of use benifit from ford's defective equipment for five (5) months and counting and this is not fair or right!

Truck was driven to work and after about 30 minutes the truck was on fire. The truck from engine to cab was on fire. The fire burned the engine, the hood melted off, the tires melted, some windows were gone,and the fabric off the seats were burned off. The fire investigator said it was a mechanical failure and he knew there was a recall on the cruise control mechanism. Truck was a total loss. I never received recall notice.

I recently responded to have the recall for the cruise control on my 2002 f-150 completed.since then, my cruise control has failed to work and when i hit the "on" button and the "coast" button at the same time, my horn will blow. The dealer has informed me that there is an $89 diagnostic fee for something that has never worked since this " factory fix". It had worked up until i drove it in that day.

The contact owns a 2002 ford f150.while driving 55 mph with the cruise control activated, the vehicle began to accelerate.the contact has had issues with the cruise control ever since the vehicle was purchased.the vehicle has not been taken to the dealer.the current mileage was 97,000 and failure mileage was 50,000.

On sept 22,2005 my 2002 ford f150 burst into flames in my carport while i was sleeping. My daughter came home and woke me just in time to get out of the house before the entire house burned. I received the recall notice just a few days after the fire. The fire was witnessed to start in my truck. The truck was so severely burned that several investigators reported this was typical of what they where experiencing with ford fires although ford's investigators reported the cruise switch was properly functioning according to an x-ray of the part. How the part could be found is a mystery since the truck was so damaged. Ford is not taking responsibility for anything. We lost everything we owned.

I have a 2002 ford f-150 supercrew pickup. There have been recorded incedents of failure of the speed control switches causing fire of the vehicle and adjoining property. On incident that occured in corpu christi, tx is well documented and that fire was in 2003 involving a 2002 supercrew. I called the ford dealer about having the switch replaced and to my shock/surprise, 2002 supercrews are not on the recall list. The switch is $15.00 and i could buy one, but i'm on total disability and cant replace it myself. I would like for you to put the heat under ford to include 2002 supercrews on the recall list. I did disable the switch, but it makes it worthless using the speed control. Thanks!

2002 ford f150 caught on fire while parked.***no answer required***. *mr two vehicles were parked in the car port.the fire may have been due to a defective cruise control switch.model/lariat *sc

Dt:2002 ford f150.the vehicle was sitting in the driveway for approximately 20-30 minutes when it caught on fire.the vehicle was totaled.the vehicle was not inspected to see why it happened.the fire and police departments responded, and a fire and police reports were taken. There was nothing wrong with the vehicle prior to this, and the vehicle had not been serviced recently.there was property damage to the house, the vinyl siding melted and came offthe house.

Dt:the contacts states there isnhtsa recallcampaign 05v388 onconcerning the vehicle speed control deactivation switch.the parts needed to repair their vehicle are not available at the local dealership.hetried to contact the manufacturer to no avail.updated 1/11/2006.it has been three months and the part still isn't available.

Dt*: the contact stated when the cruise control was activated the vehicle accelerated beyond the set speed.the contact placed the vehicle into neutral and coasted while attempting to turn off the cruise control switch.after numerous attempts the cruise control was deactivated, and the cruise control light intermittently illuminated.prior to the incident the contact received nhtsa recall05v388000, regarding the vehicle speed control.however, the recall work was not performed. The recall remedy advisor urged the contact to have the vehicle speed control deactivation switch disconnected or replaced.the contact believed the recall remedy should also include replacement of the master cylinder.

11/21/07 took 2002 ford f150 to meineke complaint of cruise control not working. Was told it would be $80 to diagnose the problem didn't have the money at the time so i drove home. 11/28/07 6:55 a.m. Awoke to neighbors beating on door because f-150 was on fire witness said saw fire dripping from the front drivers side under the hood. 11/28/07 fire department advised of recall for exact same thing f-150 engine fires. 11/28/07 contacted insurance company to find out it only covered the vehicle and the loan company. Thank god i never got into an accident. There was no property damage or liability on the vehicle the loan company placed it on there and i canceled my other because i thought it was cheaper insurance.11/28/07 searched internet found over two thousand cases of same exact thing people awake to vehicle fires due to faulty cruise control switch. All pictures matched my truck exactly with the burn pattern,having the most intense heat on the front drivers side. Also burnt my 1997 expedition on fire. 11/29/07 fireside and ford came to investigate , paul a representative for both confirmed that it was in fact due to this faulty switch.11/29/07 filed a claim with ford they are unable to help it is a legal matter but logged my complaint.11/30/07 went to power ford by my house and asked for help greg mau, manager says "there is an active recall for your vehicle", "ford needs to step up to the plate and help you out" "hire an attorney" "i'm sorry i can't help you". 11/30/07 let ford know that i need to move my expedition ,that is pinned in the car port by the f-150,because i need a vehicle to drive . I am advised that i am not allowed to move the vehicle in case of a further investigation. 11/30/07 contacted the bbb filed a complaint. 11/30/07 contacted the news fox 10 arizona asking them for help to make ford accept responsibility.

The contact owns a 2002 ford f-150.the vehicle was parked in the garage for6 hours when the vehicle caught on fire.the police and fire department extinguished the fire.the cause of the fire may be related to recall #05v388000.the manufacturer was notified four times and has not responded.the current and failure mileage were 77,000.

The contact owns a 2002 ford f-150.while the vehicle was parked, the contact noticed smoke underneath the hood.she opened the hood and noticed flames.she extinguished the flames and stated that the fire originated near the cruise control wires.the manufacturer stated that it would take fifteen days for them to reach a decision regarding how to handle the issue.the failure and current mileages were 95,000.

Faulty cruise control shorted out causing fire in the engine compartment and damaging some wires, air filter housing, fuse box, brake master cylinder, hood strut and hood.

F150 ford pick-up started on fire in attached garage. Totaled pick-up truck and did extensive damage to garage and smoke damage to home.

Dt: the contact states there is nhtsa recall campaign 05v388000concerning the vehiclespeed control deactivation switch. The parts neededfor repairs were not available at the local dealership. The contactspoke to the manufacturer, whoconfirmed the partswerenot available.updated 12/27/05.

2002 ford f-150traveling west on highway 40 in arizona.recall notice received on the cruise controlinitial failurecruise control on.engaged maintain speed buttonvehicle started accelerating.punched all of the cruise control buttons and tapped the brakescruise control turned off.confirmationturned cruise control on and hit maintain speed button.vehicle started accelerating as before.hit all of the cruise control buttons and tapped the brake.at 85 mph, i turned off the ignition.immediately turned ignition on.cruise control was active, motor raced, but transmission was in neutral.shifter was in drive.turned off ignition again and cruised to the left side of the road.started vehicle and proceeded without using cruise controlrecommendationtransmissions should not shift into neutral unless the operator places the shift lever in neutral.previously owned fords from the 60s, 70s, 80s, and early 90s do not disengage the transmission when the key is turned off.

I activated the cruise control on my 2002 ford f-150 supercrew on march 21, 2006. I bought the vehicle new off the lot in 2002and had used the cruise control no more than 5 times in 4 years. When i attempted to disengage the cruise control, the cruise indicator disabled, but the cruise control did not. My vehicle proceeded without my foot on the accelerator (at 75 mph). The brakes didn't not deactivate the cruise control either. I put the vehicle in "neutral" and pulled to the side of the road while the vehicle was still trying to accelerate. The cruise control cable was stuck on full throttle. Ford took the cable out and proceeded to tell me that was a common occurrence.--problem-- while i attempt to "brake" and my vehicle attempts to "accel", the vehicle isn't slowing down. Ford said that because i didn't use my cruise control regularly, that is the reason it got stuck!!! ?? why should it matter if i use the cruise regularly, it shouldn't try to kill me when i decide to use it???

Driver side window leaks/ has leaked water during light rain stormsfailure is squeals as driving at 50 mph prone to leak and fuse box is right below windownew window seal will need to be installed and yes old part will be available.

The windshield of my f150 ford king ranch leaks and has done damage to the fuse box and rust is occurring in locations not easily accessed by water.

I have had the 02' f150 since december 07' and have had major problems with the windshield leaking. I have found that this is a common problem with in the 97' to 03' f150 models via ford forums and other internet sites as well as the local ford dealer repair shop who worked on my truck. This leak shorts out the fuse panel in the cab that causes the loss of power to equipment including the windshield wipers which is a safety issue when driving in inclement weather. The leak also tends to short out the instrument panel causing the computer to be unable to read what gear the truck is in. This causes the truck to not start and even shut down while driving which again is a safety issue while driving in any condition. This leak cost me $1500 dollars in repairs due to damage to the starter, relay, alternator, computer, fuse panel, and having to replacing the windshield. I was told by ford that this leak was not a safety issue and have only issued a special service bulletin! i can not understand how the windshield leak is not a safety issue yet a recall can be issued for fading paint?

The contact owns a 2002 ford f150. The contact stated that the windshield was loose and water was in the vehicle whenever it rained. The water would short out the electrical boxes in the vehicle which had to replaced at his own expense. He took the vehicle to the dealer and was informed that the seal on the windshield caused the defect to occur. The dealer told him that even if he replaced the seal it would not guarantee that it would stop the leak. The manufacturer didn't offer the contact any assistance with the repair cost. The current mileage was approximately 130,000. The failure mileage was approximately 50,000.

The contact owns a 2003 ford f150. The contact stated the rear passenger side window frame leaked whenever it rained. The contact noticed that the seat cushion and head rest was also wet when it rained. The vehicle was not taken to the dealer. The manufacturer was contacted and informed him that there were no recalls or warranties for his vehicle. The failure mileage was 70,000.

There was a recall for the cruse control, it was replaced by ford, because it could cause a fire, the new one worked for about a year and stop working, never work after that. 2nd item is rear window and drivers passanger window leak rain water inside the cab, leaks everytime it rains in motion or stationary.

The contact owns a 2002 ford f-150. The contact stated that the windshield was loose and allowed rain water to enter the vehicle. The vehicle was not taken to dealer. The manufacturer was made aware of the failure. The vehicle was not repaired. The approximate failure and current mileage was 140,000.

The truck had a heating system failure. The door located in the heating unit (that opens and closes when the temperature is adjusted) became stuck in the open position which allowed only cold air to enter the air vent. The consumer had to turn off the heat system to prevent hyperthermia. As a result the defogger system couldn't be used which caused poor visibility. The dealership replaced the door and other components. The dealer also replaced the temperature potentiometer and actuator.*tc

The contact owns a 2002 ford f-150. The contact stated that the rear windshield was leaking water into the vehicle. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The failure mileage was 110,000.

Back windshield leaks water onto inside ofvehicle. Vehicle had been todealer several times. However,dealer could not find causeof problem.onlast trip to the dealer a clear silicone was applied to the leaky area.

I have already replaced 2 window regulators front and back passenger now my front driver is about to go out each timeit cost almost $300.00 to fix it. I cannot afford this and feel it is a ford problem of defects.and should be paid at their expense. As i seen many complaints from ford customers of this problem. Please help ford customer resolve andfix this. Thanks[xxxx] information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(b)(6)

Consumer states he has had to unplug the cable going to the motor for the power adjustable brake and accelerator pedal, consumers knee was hitting the switch every time the vehicle was being driven which was causing vehicle to accelerate and decelerate unexpectedly, consumer states on one occasion when he was making a turn his knee hit the switch causing the pedal to move toward him accelerating the vehicle so fast that he crossed the center lane into oncoming traffic.

Concerns with blind spots on right side where the mirror and handgrip are in a line as well as location of the brake and gas pedals. *mr this seemed to be a factor in several traffic incidents, the consumer had several emergency stops several times in which the consumers foot had come down on the brake and gas pedals and seemed to onlyhappen in emergency situations when the consumers foot would shoot down. *sc

The contact owns a 2002 ford f150 harley davidson.on january 3, 2008, a spark plug blew out.on may 31, 2008, while at a car wash, the contact heard a loud noise.the vehicle was turned off and towed to the dealer.the dealer stated that the same spark plug from the solenoid had blown again, which also blew the engine head.the repair is expected to cost between $2,200, and $5,000.also, in december of 2007, the sunroof motor shorted and no longer works.she was informed that the repair would cost $1,000, and has not used the sunroof since.the current and failure mileages were 143,000.

I receive storm damages to my vehicle.during the process of repairing the vehicle we sustain injuries from the windshield fibers and glass, in the vents which the repair shop said that the glass is impossible to remove. The truck has a defect in the heat control and the radio panel get extremely hot. We inhale the fiber from the glass , it got in our eyes, stinging and itching, etc.i was told that this may be a product problem.

While driving 70mphdriver's side front window shattered insidevehicle.vehicle was on the interstate, and the temperature was an average 86 degerees. No objects were found throwninside. Ford was not notified. Please provide more information.

Vehicle dash lights would stay on when vehicle off. Door locks would lock and unlock by themselves while driving. And while the truck was off. Vehicle would be completely dead when go to start. After replacing with a new battery, truck would not start. Had a tow truck come and when he tried to start it, it started right up. After he shut off, it was completely dead would not start. Took truck to garage.it took mechanics 5 hours to find the problem. After checking all the relays and fuse boxes, etc.it ended up to be the fusebox under the dash.the fusebox was corroded and deteriorating due to water damage, which was causing the electrical problems.the mechanic said there was some type of leak from the windshield causing water toenter the fusebox. Thus causing the fusebox damage.the mechanics replaced the fusebox and a relay. I do have the old one that was damaged.he said the windshield needs to be taken out to be resealed on reinstalling. Which needs to be done yet.he said i was lucky not to have any major problems while driving or shorting which could lead to a fire problem.

Original windshield seal began leaking water inside cab and into dash compartment resulting in electrical failure.the leak originated in the driver side valley on top of the cab of the truck.the valleys allow water to flow directly to and pool up at the windshield when vehicle is parked. I remedied this by caulking the area to prevent further water damage.

The contact owns a 2002 ford f150 which was purchased brand new in 2002. While driving 35 mph he heard a dinging noise in the vehicle. He assumed that it was his seat belt warning alarm; however, he was utilizing the seat belt. Later that evening, he shut the vehicle off and the heating element continued to operate. The dealer was contacted and advised the contact to replace the fuse and the relay. The failure persisted and upon further investigation, he found that the front windshield was leaking on the driver's side onto the fuse panel. The local ford dealer advised him to have a diagnostic test performed on the vehicle. No repairs were made. The failure and current mileages were under 85,000.

I have had the 02' f150 just over one year and have had problems with the windshield leaking into the cab. I have found that this is a common problem in the 97' to 03' f150 model via ford forums and other internet groups. This leak shorts out the fuse panel causing the loss in power in various equipment including the windshield wipers. This short has also caused the instrument panel to fail causing the computer to not read what gear the truck is in which has caused the truck not to start or stop running while the truck is in operation. The only way the fix the problem is to have the windshield removed and resealed as well as replacing the fuse panel replaced. Others as well as i have had to have other repairs made due to the leak including the instrument panel, starter, relay, alternator, and the ignition sensor. I have had to make these repairs out of pocket as no manufacture recall has been issued, only a special service bulletin.ford has been contacted about this issue but has stated that it is not a safety issue.

Windshield was not attached to the vehicle properly, it could be pushed out by hand.

I have a 2002 ford f150 during the last rain we had water leaked in from the front windshield and got into the fuse box and shorted out the battery, fuse box and a module total cost was over $1,000.00. Insurance said they could not cover it because the service manager said this is a common problem with ford trucks so the adjuster said it sounded like a defect and ford should correct the problem. I talked to ford and they said no recall has been issued and no reimburse ment could be made, but if this is a common problem with ford trucks why hasn't a recall been issued.

Windshield seal leaked (rain) along roofline causing multiple electrical problems.vehicle has multiple system warning lights visible on dash.short circuit sounds coming from behind dashboard.warning lights, blower motor and head lights operate without key in the ignition causing battery to be drained.wipers cut off without warning.door windows stop working without warning.vehicle shifts into four-wheel drive without warning.engine races while parked (revs to 4000 rpm and returns to normal).sales man informed that ford will not cover the problem because the truck is out of warranty and to bring truck to dealer (5/3/04).truck would not start until 5/8/04.seal to windshield separated from vehicle on left side while driving to dealership (5/10/04).the truck now has excessive wind noise. Truck will no longer start (5/11/04).i called fords customer and requested that a representative from ford inspect the truck. Customer service asked that the truck be towed to a ford dealer.truck was towed to local dealer.dealer did not want to help me contact ford after i informed them that the truck has a defective windshield seal.dealership informs me on 5/13/04 that the zone supervisor from ford said that there was nothing that could be done about the problem.in addition, dealer refuses to put statement in writing. The dealer also informed me that for a fee, they could seal the windshield and diagnosis the problem but the dealership where the truck was purchased from should do the repairs.

Dt: the contact statedwindshieldleaked in the lower passenger side. The fuse box was damaged due to the leaking,and replaced. The windshield was replaced at contact'sexpense. The manufacturer was notified. They did not offer any free remedy.

Windshield leak on the left side shorted out the fuse box.

Water leaks through left side of windshield causing fuse box to short out, windshield wipers and radio stop working, very dangerous. Ford is aware this is a common problem but refuses to fix.

2002 f150 supercrew leaky windshield causing electrical parts to goon and off. I wish ford would fix this problem im afraid to take the family in it in fear of an electrical fire.

Dt*: the consumer stated the windshield wipers and radio work intermittently.the dome light remained illuminated.the wipers and the radio come on for a few minutes and then stop working. The windshield wipers come on intermittently with the switch in the off position. The vehicle was not taken to the dealer for inspection.

Windshield wipers came on and off intermittently.dealer was awarethat this was an intermittent problem.

Windshield wipers come and off intermittently while traveling in inclement weather.cause of failure is undetermined at this time.

There was no cotter pin installed on the front driver side spindle. As a result, the entire driver side front wheelfell off andthe vehicle crashed into a parked car.

Takata recall. While i was driving i noticed a loud pop and my truck started vibrating and spun me sideways going down the highway. I had fought it until i was able to get it under control and come to a stop. (i was lucky enough that nobody else was heading in my direction because the truck took up both sides of the road). I got out and looked to see what had happened and seen my aluminum ford factory rim had busted into pieces.takata recall. A problem that i am having as of right now is spark plugs keep flying out and destroying my coil packs. This is the third time it has done this.

Front brake caliper mounting bracket seized on the slide bolts that allow the brakes to move in and out when pressed and released. The slide bolts that allow the caliper to move have seized causing the vehicle to pull very hard to one side of the road. In my case i was towing a 20' commercial landscape trailer equipped with dual axle trailer brakes. I approached a traffic light and proceeded to make a left turn going a speed of approximately 15 to 20 mph when i pressed the brake during the turn the truck pulled extremely hard to the left resulting in my trailer jack knifing into the left side of the truck causing major damage to my bed and rear wheel on my truck. Later after investigating the cause of the sudden pull found that the left brake caliper mounting bracket had one of the bolts seized while the other was moving properly allowing the brake to move a little but not properly causing the brake to drag against the rotor on the inner brake pad. When the brake is pressed the pressure pulls the truck to the left extremely hard. Replacing the slide bolts and the brake caliper mounting bracket fixed this issue and i haven't had any issues after replacement.i know this may be a little hard to understand as my description may not be the best, but the upper brake caliper bolt was seized while the lower bolt was moving freely, when the brake peddle was pressed caused the left brake caliper to grab harder than the right side causing the truck to pull extremely hard to the left. The trailer brake was set on 7 at the time and worked properly. The truck pulled so hard to the left caused the trailer to be at such a tight angle it began to slide and when i realized what was happening it was to late to correct it. The bed is still damaged from this. Btw i bought my ford in 2002 brand new with 5.4 v8 and i am at 271,000 miles and it runs like the day i purchased it! i love it!

Bad shimmy / vibration front end. This has been this way since i bought it new. Have taken it back to ford on 4 different times. Once they tried to fix it but hasn't been resolved. Think it is a safety issue at higher speeds. *ph

Involved in a roll over accident caused by the right front tire (purchased in 5-13-2014) bfg 275/60r17 from discount tires.truck was totaled and the one piece of tire we have does not have the dot numbers on them.when the blow out occurred i hit soft sand losing traction causing the truck to roll 3 times while on a main road.i will be including three pictures - one of the tire on its rim, one of the truck at the tow yard and one of the piece of tire we picked up off the road upon my release from the hospital. The chp officer did not speak to any witnesses and i heard the lady who called 911 tell the officer i suffered a blow out and she pointed it out to him - yet he does not even mention it in the report nor the names of any witnesses. My insurance company (aaa) claims unless i file a complaint with the tire manufacturer they will find me at fault for not maintaining control of the vehicle which i find to be totally ridiculous.i handled a blow out in a ford explorer on a dry freeway previously and was able to control the vehicle to the shoulder without any serious damage or injuries.different story when you hit sand.i feel the tire blowing out is what was the cause of the accident.

All tires are rotating on the wheel. Another set or rims and tires were replaced. As soon as tires are rotated they go out of balance. Tire were marked before putting them back on the truck. Truck driven for a few minutes and then returned back to mechanic. The mark had moved 180 degrees, complete opposite of tires. The tires were glued to the rims. Consumer stated that glue did not hold and dealer wants to put different wheels and tires on, but ford motor co. Says no.

Wheel hub is too small, causing vehicle to vibrate when driving. Took vehicle to dealer, and dealer called ford hotline, stating there was a flaw in engineering of hub assembly without a remedy.

Consumer states after rotating the tires the lug nut stud broke easily when tightening it. The dealer was informed. Please provide more information.mr

Vehicle was traveling at 15 mph and lost control due to a codder pin snapping in half causing the right front wheel to come entirely off of the vehicle.the disk brake stayed connected to the rim and was also removed entirely from the vehicle causing the brake lines to be severed which caused no pressure.with no pressure in the brake lines i was not able to stop the other wheels but was forced to let the vehicle come to a skidding stop, which happened by hitting a tree.the vehicle was taken to a local ford dealership where a year prior they had worked on the same wheel to pack the bearings and do other small maintenance.both the dealership and ford claimed no responsibility for the accident, which seems strange since a vehicles wheel should remain on when going 15 mph.

While driving at 60 mph vibrationcame from the front. Consumer stopped the vehicle,and found two spokes of right wheel broke .dealership and manufacturer indicated to the consumer that warranty expired.

The contact owns a 2002 ford f150. The contact stated that the tires would consistently lose air. The vehicle was taken to a local repair shop where the independent mechanic found a crack in the rear aluminum wheel rims. The manufacture was contacted and advised taking the vehicle to an authorized dealer for further inspection. The dealer advised the owner would be liable for the repair costs. The failure and current mileages were 108,000. Updated 11/9/10 updated 11/16/10

Driving down hwy 35w south bound by lakeville, minnesota. Iheard slight grinding noise from front end. I braked and slowed down and took immediate exit from free way on exit ramp. While i entered exit rampthen front end of my 2002 ford f150 fx4 dropped to the pavement and tire blew. Upon inspection the factory aluminum rim had split in two causing the tire to blow.




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