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We found the following complaints for FORD AEROSTAR (1992)

Read complaints for FORD AEROSTAR (1992)


Air bag light flashes code of 3/2 indicating that the air bag will not deploy in the event of an accident.switch has been replaced at least 4 times and within a year fails again.ford refuses to replace it anymore.during recent accident airbag did not deploy.

While driving air bag light blinks off and on and sometime the light stays on.

Ie97027, while driving airbag light stays on which indicates theremay be a problem with the airbag system which won't protect the occupant in event of an accident.cause unknown.manufacturer has not been contacted.please provide further information.

During operation, the air bag light stays on at all times.

Air bag canister failed.

Air bag light keep coming on, replace sensor 3 times, replacement control light for a few months, then it comes back on.tt the consumer thinks the dealer was missinforming her about diagnosis. The a/c was not working too.

Air bag indicator light illuminated. *sd

Steering wheel is loose. Also,airbag/cruise control and horn stopped working. Vehicle is in repair shop.

Indicator display in dash looks melted. Airbag indicator flashing and right turn signal are dificult to see. Odometer jumped from 80k to over 130k; there is no metric/english switch.

The airbag light comes on while driving and flashes because of a defective clockspring that can affect the deployment of the airbag per larry philputt, tom wood ford, 3130 e. 96th st., indianapolis, in.

During a head on collision at 50mph, air bag did not deploy.tt

Involved in a head on collision and the airbag did not deployed.tt

Frontal collision impact 12:00 position 25 mph, brake failure abs lockup on wet surface airbag on drivers side partically deployed, also lap/shoulder belt fail.

Vehicle involved in a frontal collision impact 12:00, vehicle had stalled, drivers side air bag did not deploy.tt

Vehicle was involved in head-on collision and driver's side air bag did not deploy.after collision air bag warning light began flashing.

Van was in a front end crash the air bag deployed after the driver hit the steering wheel and white stuff came out of the bag.tt

No deployment of airbags during two accidents, also wheels locked up on wet road, causing accident.

Air bag warning light illuminated ondashboard, giving warning that there was a problem withair bag system. Dealer told consumer that it meant the air bag was faulty, consumer repaired problem and is requesting reimbursement.

The consumer has been experiencing problems withairbags and brakes.the consumer was involved in afront collision in whichbrakes failed to operate. When applied brakes,pedal went to the floorboard.in addition, the airbags failed to deploy.the manufacturer has been contacted.

While driving at 20 mphvehicle struck another vehicle head-on at an off set angle.air bags did not deploy until consumer exitedvehicle. Dealer has been contacted.

Consumer was traveling 20-25 mph andinvolved in a head-on collison, impacting on front driver's side in whichdriver's side air bag failed to deploy. Consumer has contacted dealer. Please provide any further details. Consumer involved in six accidents, air bags failed to deploy on all occasions no deployment of air bag. *mjs

Consumer was in an accident the driver side air bag deployed not fully and there was two holes in the air bag burned all way around .tt

Vehicle swerved into other lane while traveling 65 mph, rearended the back of another vehicle,and the airbag didn't deploy.airbag wire had been sliced in two different places.

Was in two different accidents and the driver's side air bag didn't deploy .

During a crashbumper/hood/fender/switch/grill/core support/air conditioner condensor/fan belt/transmission and driver's door were damanged from impact to the driver's side. Also seat came off track and mechanic repaired it, as well as the air bag did not deploy.

Vehicle was repaired under recall 99v029, concerning ignition switch electrical short.after dealer repaired the recall,airbag warning light intermittently came on . Also,gearsdidnot work properly. Dealer has been notified.

Owner states that his airbag warning light comes on while driving and that it does not go out,owner also notes that dealer said that it was a faulty monitor which is causing the problem.

While driivng the vehicle the air bag warning light came on, cruise control went out and the clock went crazy, vehicle at dealership at this time.

Air bag warnin glight continues to blink. Driver, who is a short statured woman, is concerned for her safety in the event the air bag would deploy. Ford refuses to disconnect air bag without medical waiver.

When vehcle was taken to the dealership, due to air bag warning light flashing, the air bag sensor was found to be corroded. The problem has not been corrected. *adj

While traveling hit horn nothing happened, cruise control did not operate, and the airbag light illuminated. Dealer contacted, and could not remedy problems. Also, steering column gearshaft broke and replaced it with used parts/ clock spring was defective. Problems still exist.

During a crashbumper/hood/fender/switch/grill/core support/air conditioner condensor/fan belt/transmission and driver's door were damanged from impact to the driver's side. Also seat came off track and mechanic repaired it, as well as the air bag did not deploy.

Consumer received two different recall notices. Repairs can not be done due to no parts (99v029000). However, consumer wants reimbursement for replacement of the transmission which was replaced before receiving the recall notice (97v204000).

Driver's power window constant lubrication.

Starter burned out.nlm

When turning on the a/c the altenator beltbent/ burned and broke, causingvehicle to overheat. Smoke come out of engine.

Defeective actuator is causingvehicle to stall,resulting in safety hazard.

The contact owns a 1992 ford aerostar.upon purchasing the vehicle, the contact stated that the muffler was rusted and cracked.the dealer stated that the vehicle was fine and the fumes would exit out of the rear of the vehicle.the fire department stated that the fumes were entering the vehicle due to the holes.the dealer stated that they sealed the holes and the vehicle was fine.the midas mechanic stated that the dealer never sealed the holes on the muffler and it needed to be replaced completely.he also stated that the fumes could in fact get inside the passenger compartment.also, the horn has never worked on the vehicle since it was purchased; therefore, the dealer constructed their own horn to correct the failure.the sliding door on the vehicle would not open and the vehicle would not unlock from the passenger compartment.in addition, the rear liftgate fell on the contact's head several times.the failure mileage was unknown.

While traveling hit horn nothing happened, cruise control did not operate, and the airbag light illuminated. Dealer contacted, and could not remedy problems. Also, steering column gearshaft broke and replaced it with used parts/ clock spring was defective. Problems still exist.

Steering wheel is loose. Also,airbag/cruise control and horn stopped working. Vehicle is in repair shop.

Vehicle is hard to crank.

After the recall was performedcondition of the vehicle worsened.the starter has been replaced.

When turning the ignition on there is a noise and vehicle starts to smoke; took to dealer,consumer doesn't want to pay for them to check the vehicle,thinks ford should pay for it.there is information on the internet said ford missed a lot of cars in the ignition recall .

Recall campaign 99v029000 was for ignition wiring harness.the wiring harness in my van overhead, shorted out the lights and other equipment and put off the odor of burning wires.i paid to have it replaced.i just found out about the recall and ford tells me that my van was not included in the recall.if i have the same problem as has been identified shouldn't it be covered?or maybe you need to expand the campaign.

Transmission malfunctioned while starting to move and putting vehicle into gear, vehicle would not move anywhere. Contacted dealer, and dealer was not willing to check problem. Consumer stated that prior to the recall the ignition had been loose for 2 years, air condition has failed and still not working and also the rear wheels and the tire were worn unevenly.*yd

Air conditioning compressor malfunctioned.in addition, noisy abs brakes/defective front/rear cv joints/premature wear of front brake pads and rotors/electric door locks malfunctioned/lower ball joint noise/radiator hose failure and premature distributor/cap/rotor wear.

While driving on expwy van stalled due to worn distributor that manufacturer issued bulletin 9/1/93.tt

Upon starting the vehicle, smoke came from the ignition switchand caused a short in the electronic control board.the problem has not been corrected.

After parking ingition column caught on fire due to electrical short.

Experiencing different electrical failures, ignition switch was replaced.

Received recall 99v02900 & contacted the dealer. Was informed that no parts were available. Has been waiting over 1 month for parts for the ignition switch.

Driving vehicle about 40mph, came upon stop sign; noticedsmoke coming from dashboard area by driver's side; vehicle's engine died & would not restart; taken to dealer & mechanic said ignition switch short circuited & caused wires to melt together through wiring harness.

The vehicle is affected byrecall 99v029. But it also has other electrical problems which seem to be related to the recall, such as 4- way flasheris inoperative/malfunctioningof the radio, clock and tail lights.please provide further information.

Electrical short or shock in the ignition switch causing the wiring to burn.

The truck started smoking while it was parked and the it burned electrical equiptment. Please describe.

While vehicle was in park and when taking the key out of the ignition switch, the vehicle would not cut off. Inorder for the consumer to get the key out, had to get someone to brake down the system.

Vehicle experienced recall component failure (99v-029) ignition switch , prior to recall notification resulting in vehicle fire, injury and burns to consumer. *mjs

Had received notice #99v029800. Contacted dealer & was informed that no parts were available for the ignition switch.

On two occasions the high beams failed, resulting in small fire, due to overheating of the electrical components in the steering column, prior to recall notice (99v-029).

Received recall notice #99v02900 in mail. Contacted dealer to set appointment. Was informed by mechanic no parts available for ignition switch. Would notify when available.

Ignition switch fire.

It is very hard to start vehicle due todefectiveignition switch.when vehicle starts, there is some popping noise coming from the vehicle, and consumer can smell smoke. Also,consumer is having problems withsteering column, and dealer can't determine theproblem.

Upon starting the vehicle, smoke came from the ignition switchand caused a short in the electronic control board.the problem has not been corrected.

Vehicle fire due to possible recall related component failure of the accessory power circuit that connects to the ignition switch/steering column, vehicle experienced problems with the rack and pinion steering after fire repair which is located in the steering column area. (99v-029) mjs (attorney for consumer).

Ignition switch failed. *sd

Had received recall notice #99v02900. Contacted dealer & was informed no parts available for the ignition switch.

Ignition switch fails to return to run position after starting vehicle, causing failure of turn signals/blower motor. *sd

Vehicle experiencing electrical failure prior to recall notice (99v029000) which is possibly causing other components to malfunction.

Vehicle was repaired under recall 99v029, concerning ignition switch electrical short.after dealer repaired the recall,airbag warning light intermittently came on . Also,gearsdidnot work properly. Dealer has been notified.

The vehicle caught fire prior to recall notice 99v-029 due to defective electrical system, the consumer sustained burns to his forearm while trying to obtain items from the vehicle.nlm

Electrical short or shock in the ignition switch, smoke is coming from the steering column of the vehicle.

Ford says vehicle is outside of 1/92 recall date,my 92 vehicle built in 11/91.99v029.

Driver's power window malfunctioned. In addition, transmission failed/abs light intermittently comes on/master cylinder failed, causing an accident/air conditioning compressor failed/tie rods replaced/tail lights repeated ly replaced/ignition switch failed, causing a fire/repeated engine oil leaks and catalytic converter replaced.

When the vehicle was started black smoke consumed the passenger compartment. Please describe.

Ignition switch failed prior to recall notice, causing damage to starter also.nlm(99s02)

Recall on the ignition switch (99v-029) not completed due to lack of parts. Mjs

Consumer was not able to turn key to shut off engine. A pin in linkage going to the ignition switch had fallen out. Consumer repaired himself.

While driving, smoke started coming from area of steering column, turned off ignition.

After parking ingition column caught on fire due to electrical short.

The ignition switch has caused some wiring to burn in hte steering column. Please describe.

Consumer received recall letter concerning electrical ignition switch. Contacted dealer, no parts available to correct the problem.recall number 99v029000.please give any further details.

Vehicle caughton fire due to a short in ignition switch prior to/after recall repairs9s528.

After the recall was performedcondition of the vehicle worsened.the starter has been replaced.

The contact owns a 1992 ford aerostar.the contact stated that the ground wires are shorting out the brake lights and other wires underneath the dashboard.he also stated that his windows are not working.ford stated that nothing could be done because his vin was not included in the recall.the contact stated that he has been burned by the failed wires.the recall # was unknown.the current mileage is 171,000 and failure mileage was 150,000.

Owner states that vehicle caught on fire and that fire department could not find the problem. Owner further notes that dashboard was in flames.

When trying to cut the vehicle off the key will not turn back to the lock position.the vehicle had to be towed.the transmission modules and the wiring harness were burnt. Consumer was told that they vehicle was not part of the recall #97v204000.

Wiring harness ignited by spontaneous combustion, resulting in a fire/brake rotors continuously warp, and air conditioner failed twice.

Vehicle caught on fire in the steering column area due to an electrical problem. *ml

While driving at 40 mph and without any prior warning, consumer saw smoke. Pulled over and got the children and herself out of the vehicle. Someone opened the hood, and there was fire under the hood.the fire burned the front of the vehicle. Fire department came out to put out the fire.

This incident caused me $1623 out of pocket expense.no defect mentioned inthe summary.

The main wiring harness from the fuel pump relay to the transmission melted the plugs down inside and outside.also burned the wiring harness to the horn relay which blew a fuse.it also burned a wire going into the fuse box under the dash on driver's side.

Vehicle was parked and shut off around 4 pm.later that night at approximately midnight,a neighbor informedconsumer thatvehicle was in flames.fire department inspector determined thatfire started inelectrical wiring harness.note: recall 99v029000 repairs had been performed prior tofire.

While driving, noticed smoke coming from vents, front wiring harness had burnt.

Underhood firedue towires overheating /burning. Fire department came out and put the fire out.

Manufacturer has discontinued making wiring harness. Wiringharness burned due toa related problem with recall # 99v029000 ford/igniton electrical short. Please provide any further details.

The vehicle is affected byrecall 99v029. But it also has other electrical problems which seem to be related to the recall, such as 4- way flasheris inoperative/malfunctioningof the radio, clock and tail lights.please provide further information.

Electrical short with the headlights.consumer contacted dealer.

Wiring harness caught of fireunder thedashboard.

Vehicle was parked and all of a sudden looked out of the door andflames were coming from under the hood of the vehicle. Driver put out the flames with the fire pump.

Anelectrical short circuit occurred under the dash area, causing the installation to catch on fire.cause unknown.please give any further details.

Indicator display in dash looks melted. Airbag indicator flashing and right turn signal are dificult to see. Odometer jumped from 80k to over 130k; there is no metric/english switch.

The water pump was replace twice the air condition has not in three year the rack pinion ,transmission and the power steering pump .tt

Air conditioning compressor malfunctioned.in addition, noisy abs brakes/defective front/rear cv joints/premature wear of front brake pads and rotors/electric door locks malfunctioned/lower ball joint noise/radiator hose failure and premature distributor/cap/rotor wear.

While driving on expwy van stalled due to worn camshaft gear that manufacturer issued bulletin 9/1/93.tt

Eingine oil pan rusted out, causing almost all of the oil to leak out.

When taking the vehicle into for service the dealer noticed that the oil seal came off, and there is no oil in the vehicle. Also, the tranmission has no fuel, andwhen shifting gears there is a very loud banging noise, and the vehicle be shakes.

Engine oil pan rusted through causing all oil to leak from motor

Engine light keeps coming on took to dealer couldn't find problem replaced the rotor and pads on two occasion .tt

A blown head gasket on a 3.01l v6 engine while driving. Dealer / manufacturer were not notified at this time. Feel free to provide any further information.

Consumer states that while driving at any speed and with no warning ehicle will shut off, causing consumer to pull over, and it will be hard to get the vehicle back started.dealer notified.

Engine oil pan rusted out, causingoil to leak out.

Engine oil pan rusted through, causingoil to leak from motor.

Material onoil pan easily cracks, causing an oil leak and a possible fire.manufacturer stated thatthey changedmaterial on the oilpan.please provide further information.

Oil is leaking from the valve cover onto the manifold, which could cause a fire. The dealer is unaware of the problem at this time. The problem has not been corrected.

Enginegasket/valve cover gasket/rear main seal, and oil pan gasket needed replacement. Dealer/manufacturer notified. Provide further details.

Catastrophic oil leaks due engine manifold seals/engine main seal,and front timing cover seal failures.

Oil pan has rusted and developed a leak, consumer feels this is dangerous if small kids are hanging around vehicle.please provide any further information.

Vehicle fire.

Engine fire. (attorney for consumer).

Driver's power window malfunctioned. In addition, transmission failed/abs light intermittently comes on/master cylinder failed, causing an accident/air conditioning compressor failed/tie rods replaced/tail lights repeated ly replaced/ignition switch failed, causing a fire/repeated engine oil leaks and catalytic converter replaced.

Engine failed. Yh

Leaks in engine, transfer case, and automatic transmission caused drivetrain to vibrate. Additionally, vehicle's brakes are dangerously inadequate.both front discs and drums are undersized for vehicle, resulting in long stopping distances and excessive disc warping and wearing.the rear anti lock brakes are totally nonfunctional.

Knocking noise in vehicle engine compartment.tt

Engine failed. Yh

Engine failed. Yh

Engine failed. Yh

They dropped 7ft off the rack and they fixed it but the car does not run as well. Please describe.tt

During a crashbumper/hood/fender/switch/grill/core support/air conditioner condensor/fan belt/transmission and driver's door were damanged from impact to the driver's side. Also seat came off track and mechanic repaired it, as well as the air bag did not deploy.

Exhaust is noisy.nlm

The contact owns a 1992 ford aerostar.upon purchasing the vehicle, the contact stated that the muffler was rusted and cracked.the dealer stated that the vehicle was fine and the fumes would exit out of the rear of the vehicle.the fire department stated that the fumes were entering the vehicle due to the holes.the dealer stated that they sealed the holes and the vehicle was fine.the midas mechanic stated that the dealer never sealed the holes on the muffler and it needed to be replaced completely.he also stated that the fumes could in fact get inside the passenger compartment.also, the horn has never worked on the vehicle since it was purchased; therefore, the dealer constructed their own horn to correct the failure.the sliding door on the vehicle would not open and the vehicle would not unlock from the passenger compartment.in addition, the rear liftgate fell on the contact's head several times.the failure mileage was unknown.

Catastrophic oil leaks due engine manifold seals/engine main seal,and front timing cover seal failures.

Air conditioning compressor malfunctioned.in addition, noisy abs brakes/defective front/rear cv joints/premature wear of front brake pads and rotors/electric door locks malfunctioned/lower ball joint noise/radiator hose failure and premature distributor/cap/rotor wear.

The air conditioner high pressure control hose rubbed on the steering linkages .

A/c hoses and compressor failed.

Air conditioner hose installed over on top rack and pinion and rubs against it, put a hole into the hose.tt

The air conditioning pump hose rubs the rack and pinion,causing a crack in the hose which causes freonto leakinto the atmosphere. Mechanic/dealer and manufacturer are aware of problem. Hose has been redesigned in the new models and the replacement hoses.

Wiring harness ignited by spontaneous combustion, resulting in a fire/brake rotors continuously warp, and air conditioner failed twice.

Air conditioner compressor failure has been excessive.have used ford oem new and remanufactured compressors with no success for any extended period.this leads me to believe there is a design flaw with this system.

Air bag light keep coming on, replace sensor 3 times, replacement control light for a few months, then it comes back on.tt the consumer thinks the dealer was missinforming her about diagnosis. The a/c was not working too.

Repeated failure of the air conditioner o rings and compressor leaking. Describe in more detrail.tt

Brakes corroded due to frequent contamination by leakage from the air-conditioner evaporator coil system. Failure of the evaporator coil system resulted in two vehicle collison, when brakes failed from corrosion.

Driver's power window malfunctioned. In addition, transmission failed/abs light intermittently comes on/master cylinder failed, causing an accident/air conditioning compressor failed/tie rods replaced/tail lights repeated ly replaced/ignition switch failed, causing a fire/repeated engine oil leaks and catalytic converter replaced.

Air conditioner inoperative.

Transmission malfunctioned while starting to move and putting vehicle into gear, vehicle would not move anywhere. Contacted dealer, and dealer was not willing to check problem. Consumer stated that prior to the recall the ignition had been loose for 2 years, air condition has failed and still not working and also the rear wheels and the tire were worn unevenly.*yd

The water pump was replace twice the air condition has not in three year the rack pinion ,transmission and the power steering pump .tt

The cigarette lighter popped out of the socket and caused a fire within the passenger compartment. Auto insurance paid for damages.

The vehicle is affected byrecall 99v029. But it also has other electrical problems which seem to be related to the recall, such as 4- way flasheris inoperative/malfunctioningof the radio, clock and tail lights.please provide further information.

Cable holding the spare tire broke.

Bolts holding luggage rack to roof leak. *dh

Light switch failed.

When driving and trying to use the turning signal itdoesn't work and the back up lamp isn't working either.also,heatermalfunctioned, and the red brake light and the yellow anti- brake light stays on.consumer had just brought the vehicleback fromrepair shop for a recall service, and the consumer is having all of types of problems with vehicle.

Abs system will fail if water gets in the tail lights. Please explain.tt

Brake lights and tail lights keep burning out. Have been replaced 6x.

Brake pads on vehicle wear out excessively, need replacement every 4k to 5k miles.ttrotors are continually warping, brakes pads crystalizing, causing vibration and noises.

Failure of the rear brake lights had to replace the bulb six times.tt

While driving at highway speeds at night, headlight switch (f49z-11654-a), with autolamp option, failed and headlights started flashing off and on then going out completely.this has occurred three times, 9/98 at 93,000 miles (switch replaced), 8/01 at 145,000 miles (new switch and block installed w/old wiring) and 10/02 at 160,000 miles (new switch and block w/new wiring installed).vehicle normally driven with headlights on for safety so useage time on switch is extensive.each time lights went out, the headlight switch contacts, terminals and wire terminal connectors had overheated and discolored.the overheating melted and distorted the plastic switch case and terminal block (d3tz-11a648-a), allowing or forcing terminals to distort or move.both of the battery power to main light switch terminals, a & b and the main light switch to dimmer switch terminal, were the only ones overheated.dt

3 times in six years headlights have gone out whilevehicle was being driven at night.van has not been driven at night for over a year because of this reason. Problem has been corrected twice at owner's expense. Please provide any further details.

Intermittently the headlamps flicker on andoff.the dealerand manufacturer has been notified.

The head lights flickered and then went out, the alternator was replaced, however the problem continued.

Dt*: the contact stated that the vehicle's horizontal and vertical headlight adjusters fractured on 07/04/06.the vehicle was taken to the dealer on 07/05/06 who determined that there was no replacement part available to repair the problem.the tension spring that assists in the proper functioning of the headlight adjusters was no longer available as well.the manufacturer was not alerted. Updated 8/1/2006 -

First started out a couple of months ago.headlights would flicker off and then back on.i figured it was nothing.now the headlights flicker every 30-60 seconds, can not drive vehicle at night, have already been pulled over by police because of it.i explained to the officer there must be a problem with the headlights.

Lights failed after replacement of multifunction switch/lights failed again-dealer response

While driving headlights flicker on and off. Owner notes headlight switch was possible cause.

While driving the van the headlights will just go off and stay off. After the driver jiggles switch,the headlights will come back on again. The headlight switch harnesswas replaced by dealer on jan 23, 1998.

While driving the headlights wentoff which almost caused an accident.dealer determined it was a defective headlight switch.

Head light switch shorted out, causing headlights to fail/poor visibility.*skd

While driving at night headlights shut off. Cause unknown. Please provide details.defective head light switch was the causing of failure which caused poor visibility on several occasions. *mjs

Repaced headlight switch twice because of lights going out at night while driving. Original switch appeared as if it had gotten hot. After jumper on the wiring harness was installed after receiving recall notice in early 1999, lights have been doing great until this evening, went out like previous times. A couple of days ago the door ajar light on dash was clicking on and off.

Brake lights and tail lights keep burning out. Have been replaced 6x.

Driver's power window malfunctioned. In addition, transmission failed/abs light intermittently comes on/master cylinder failed, causing an accident/air conditioning compressor failed/tie rods replaced/tail lights repeated ly replaced/ignition switch failed, causing a fire/repeated engine oil leaks and catalytic converter replaced.

When driving and trying to use the turning signal itdoesn't work and the back up lamp isn't working either.also,heatermalfunctioned, and the red brake light and the yellow anti- brake light stays on.consumer had just brought the vehicleback fromrepair shop for a recall service, and the consumer is having all of types of problems with vehicle.

Indicator display in dash looks melted. Airbag indicator flashing and right turn signal are dificult to see. Odometer jumped from 80k to over 130k; there is no metric/english switch.

This part has a safety recall (nhtsa# 97v204 or ford recall # 97s83).however, it only includes vehicles manufactured after 1/3/92.since my vehicle was manufactured in october, 1991 (3 months earlier) it was not covered by the recall.i have already paid for the repair of leaking fluid, but i believe i should be reimbursed and the total fix should be installed at ford's expense to prevent additional failures and/or cause fires.

While driving there is a vibrationand the vehicle leaks. The dealer has been notified.

Air intake valve, cause water to come into the vehicle cause water to freeze inside the intake.tt

The vehicle's fuel line cracked, letting out gas and causing fire. Yh

While driving could smell burning, and when stoppedtook vehicle to a ford dealer.dealer found out that fuel pump had melted, and connectors had burned and smoked,just like recall 99 v 028.

Plastic fuel line failure/split resulting in leakage of fuel and vehicle fire.*mjs

The engine did not turn off when vehicle was in an accident car turned over.tt

The inertia switch for fuel system was triggered.

Fuel tank around straps developed hairline cracks from chaffing causing seapages. Mjs

Flexible brake hose split causing brake failure.design of the brakes system does not contain a dual brake system which would be a back up when failure occurs.

The contact owns a 1992 ford aerostar.upon purchasing the vehicle, the contact stated that the muffler was rusted and cracked.the dealer stated that the vehicle was fine and the fumes would exit out of the rear of the vehicle.the fire department stated that the fumes were entering the vehicle due to the holes.the dealer stated that they sealed the holes and the vehicle was fine.the midas mechanic stated that the dealer never sealed the holes on the muffler and it needed to be replaced completely.he also stated that the fumes could in fact get inside the passenger compartment.also, the horn has never worked on the vehicle since it was purchased; therefore, the dealer constructed their own horn to correct the failure.the sliding door on the vehicle would not open and the vehicle would not unlock from the passenger compartment.in addition, the rear liftgate fell on the contact's head several times.the failure mileage was unknown.

Sliding door won'r close due to bent latch.

The pinin latch mechanism for sliding door fell off, causing the door to become inoperative . Door will not open , completly stuck.

Failure of the sliding door, the door will not open from the inside.

Consumer's hand was jammed in the sliding door.door was unable to open. Door was forced open enough for consumer to remove hand.become unable to open or close door.dealer/manufacturer notified.

Side sliding door can be easily be open by two year old.tt

Contacted the dealer, but they informed me that it will be to costly to fix problem.required removing the entire rear door to fix the lock assembly, and since the mileage in access of 65000, i have to pay for repair. I told them it is a safety problem, if i have an accident, i will not be able to scape using the rear door.

Consumer was driving at approximately 65 mph when hood unlatched unexpectedly, causing the hood to break windshield. Consumerskidded and was rearended.

Poor performance on the warning light for the emergency parking brake.tt

Emergency brake handle disengages when setting brake.

Emergency brakes released on their own,parked vehicle on incline, engine running, gear in neutral, set parking brakes, vehicle unoccupied,rolled backwards into garage.

Emergency parking brake will not work.tt

Parking emergency cable brake froze, causing rear brakes to lock up,vehicle skidded, lost control,impact 12:00 position,speed 50mph, driver's side airbag did not deploy.

The odometer does not show themileage ofvehicle, and the speedometer needle does not move.please provide further details. The dealer is aware of the problem. The problem has not been corrected.

Digital speedometer/odometer will either fail or fluctuate in mileage 15,000 more. Speed was off saying less than traveling.tt

Indicator display in dash looks melted. Airbag indicator flashing and right turn signal are dificult to see. Odometer jumped from 80k to over 130k; there is no metric/english switch.

Consumer denied reimbursement for expenses incurred prior to receiving recall.*phrecall is in regards on power train modification.*la

Transmission failed. Yh

Transmission failed. Mjs

Transmission failed, replacement failed also.

Transmission failed.

Transmission failed.*et

Gear jumped out of park into reverse, shift cable seized.tt

Transmission slips.

Shift cable resting on muffler, melting plastic covering, allowing cable to rust. *tw

Transmission failed. Yh

Transmission failed. Yh

Transmission failed. Yh

Transmission malfunctioned. There were strange clunks/burned fluid and balky in reverse engagement. *mjs

Transmission failed.

Transmission failed. Yh

Driver's power window malfunctioned. In addition, transmission failed/abs light intermittently comes on/master cylinder failed, causing an accident/air conditioning compressor failed/tie rods replaced/tail lights repeated ly replaced/ignition switch failed, causing a fire/repeated engine oil leaks and catalytic converter replaced.

The transmission slips in hot weather only. Please describe.tt

Transmission failed. Yh

Heater does not generate enough heat inside the vehicle due to heater core failure. Yh

Vehicle would not move forward in drive.

Heater does not generate enough heat inside the vehicle due to heater core failure. Yh

Leaks in engine, transfer case, and automatic transmission caused drivetrain to vibrate. Additionally, vehicle's brakes are dangerously inadequate.both front discs and drums are undersized for vehicle, resulting in long stopping distances and excessive disc warping and wearing.the rear anti lock brakes are totally nonfunctional.

No summary listed for this vehicle.

Design of the power train faulty, driveshaft too heavy and no support for the transfer case, resulting in cracked transfer case. Recall kit for power train however vehicle denied due to vin.

Transmission not moving in any gears.

Consumer experienced multiple transmission leak prior to recall notice99s13.nlm

Transmission failure.

When taking the vehicle into for service the dealer noticed that the oil seal came off, and there is no oil in the vehicle. Also, the tranmission has no fuel, andwhen shifting gears there is a very loud banging noise, and the vehicle be shakes.

The water pump was replace twice the air condition has not in three year the rack pinion ,transmission and the power steering pump .tt

Transmission failure.

Transmission failed. Yh

Recall work on the transmission done, however vibration from defect caused oil leaks in the engine compartment prior to work.

Transmission lost all power while vehicle in motion, particularly in the passing gear.

During a crashbumper/hood/fender/switch/grill/core support/air conditioner condensor/fan belt/transmission and driver's door were damanged from impact to the driver's side. Also seat came off track and mechanic repaired it, as well as the air bag did not deploy.

While driving at 50 mph the transmision started to go out, causing the consumer to lose power. Also, when applying the brakes the brakes went straight to the floorboard. Vehicle has been into the shop five times for the brakes,and they can't determine the problem.

Transmission fluid had burnt black. Had no warning while driving resulting in extensive damage to transmission components due tio lack of warning.vehicle had stopped. The clutch was broken, bearings busted. The pilot shaft twisted. Torque convertor bushing in housing blew fuel out of seal. Vehicle fail to respond. Had vehicle towed home.

Engine check light is blinking on and off.grey and blue smoke comes out oftail pipe.consumer took vehicleto the dealer, and they stated that transmission oilwas leaking ontoexhaust, and could cause a fire.please provide any further information.

Vehicle was repaired under recall 99v029, concerning ignition switch electrical short.after dealer repaired the recall,airbag warning light intermittently came on . Also,gearsdidnot work properly. Dealer has been notified.

Left front axle failed.also 4-wheel drive failed twice.

Transfer case failed/leaked prior to recall, recall repairs refused to to date of make/model (97v-204).

Recall 97v204000, the transfercase recall does not apply to this vehicle .vehicle experienced heavy vibration at highway speed, follower by loud/thumping noise. Vehicle towed to repair shop. The bushing/bearing assembly had torn away, resulting in fluid loss/transfer case failure.

Transmission transfer case failed, causing fluid to foam and overflow.

While driving on the road another driver signaled consumer to stop because transmission was leaking.mechanism in the transmission was broken. Transfer casewas causing the leak, and this could cause a fire. *ml

The shifting lever in the steering column malfunctioned, which caused the vehicle not to shift.part# 2f0dc-7215 53.this was due to a mechanical failure and may be a manufacturer defect.the problem was the transmission/shift actuating tube. *scc

Rear seal on the transfer case became loose, causing failure of components within the transfer case.

Rec'drecall 99v094000. Took vehicle for repairs of transfer case/drive shaft. Later, picked vehicle up.was not satisfied with work performed on vehicle.

Consumer was contacted regarding a recall 99v094000/ manufacturer's recall 99s13 fortransfer case.on may 4th , 2001 consumer called fremont ford, 39700 balentine dr newark, ca phone #510-651-5600,andparts were not available. Consumerwas still waiting to be informed about parts.

While driving the van about 60 mph the transfer case went out. Van was towed to the dealership. Dealer told consumer that there was a recall on the transfer case, and his vehicle should have been included. Recall # 97v20400 ford/transfer case/driveshaft.

Transfer case leaks oil, causing drive shaft to seperate and u-joint to fail.

While driving at 55 mphtransfer case/driveshaft fell off without prior warning.

While driving back from skiing consumer's auto completely stopped driving/moving.

When traveling at 55 mph rear seal on the transfer case became loose,causing vibration . Also noticed the vehicle losing all power. Consumer contacted the dealer, dealer noticed recall that ford refused to correct the problem.please provide any further details.

Transfer case that was put in bydealer engages up to 70 mph.this could cause car to lose control.

Consumer experienced problem with transfer case failure. While driving on the highway during approximately 75 mph, with three children in the back seat,transfer casebroke in three pieces, causing the tranmission/driveshaft & muffler to drop and puncture a hole in gas tank . Dealer notified and refused to repair unless cost goes to the consumer.

Rear bushing came out of the transfer case causing extreme vibration.

(recall no. 97v204000); after the recall had been performed the transfer case started to leak 6 days later. Before the recall work was done there wasn't a leak.

While driving noticed vibration coming from vehicle; repairman informed consumerthat transfer case went out, and was told of a recall on transfer case.called manufacturer and was informed that vehicle was not on the recall list. Vehicle experiencing same problem as recall #97v- 204.

Transfer casegrinds on a right hand turns.

Afterrepair of recall 99v094000 were done,transfer case problemsbecameworse . Dealer inspected the vehicle several times, transmission cross member support replaced and rear end bearings and carrier however vehiclestill had rough shifting, unable to fix defect.

Vehicle slipped out of park and traveled down a inclined drive where it eventually hit a light pole and came to rest.nlm

Gears shift upon starting vehicle and without applying brakes. *sd

Interlock switch failed, allowing key to be withdrawn while engine still running. *dsh

While parked with gear in park and engine running, driver got out to open door and gear jumped from park into reverse.

Key can be removed from ignition switch without ignition being turned off due to lack of an interlock system. *dh

Vehicle was in park with key out of ignition when a two year old child was able to put vehicle in neutral.vehicle was very dangerous.please provide any further information.

Child was able to shift gear out of park. Vehicle was not on at thattime. Dealer contacted. Feel free to provide any further information.

Replaced noisy torque converter.

Left front axle failed.also 4-wheel drive failed twice.

While driving about 45 mph front right wheel bearing assembly went out, causing the wheel to lock up. Pulled the vehicle to the right onto the shoulder, avoiding a crash. Wheel bearing was replaced by a certified mechanic. Please provide any further details.

When trying to cut the vehicle off the key will not turn back to the lock position.the vehicle had to be towed.the transmission modules and the wiring harness were burnt. Consumer was told that they vehicle was not part of the recall #97v204000.

Air conditioning compressor malfunctioned.in addition, noisy abs brakes/defective front/rear cv joints/premature wear of front brake pads and rotors/electric door locks malfunctioned/lower ball joint noise/radiator hose failure and premature distributor/cap/rotor wear.

While driving at 55 mphtransfer case/driveshaft fell off without prior warning.

Dt*:the contact stated when the vehicle was placed in drive, it failed to move forward.the vehicle currently only operates in reverse.the vehicle was seen by a local mechanic who determined the transmission needed to be replaced.the transmission had gone out previously and was replaced by a local mechanic.

I stopped at the end of my drivway to put mail in the mailbox.got back in the car and went to put it in gear and something broke.it would not go in any gear. Repair shop thought originally the linkage was broke.but come to find out that the tube assembly broke.they said this only happens on impact.if this had happened while traveling it would have most likely caused a major accident.

Transfer case seal failure.

Transfer case failure.

Ford claim vin number is no under recall number 97v204000.transfer case are exactly like the others they have repaired under recall. Van manuf. Date is 11/3/91 and recall manuf. Dat is 1/2/92

Vehicle experienced failure of the recall component (99v-094) prior to recall notice resulting in damage to other components due to vibration, after recall repair completed vehicle continued to experience continued vibration which damaged additional components. Mjs

Consumer received two different recall notices. Repairs can not be done due to no parts (99v029000). However, consumer wants reimbursement for replacement of the transmission which was replaced before receiving the recall notice (97v204000).

Leaks in engine, transfer case, and automatic transmission caused drivetrain to vibrate. Additionally, vehicle's brakes are dangerously inadequate.both front discs and drums are undersized for vehicle, resulting in long stopping distances and excessive disc warping and wearing.the rear anti lock brakes are totally nonfunctional.

Drive train problems.dealer rebuild the rear end twice, replace/rebuild the transfer case twice and repaired it several times.this is the second transmission.this condition can cause a loss of vehicle control, and if the expelled fluid contacts the exhaust system, a vehicle fire could occur.second repair/replacethe transfer case after its second catastropic failure at highway speed.

Recall repair (99v-094) was not done due to scheduling differences.

Vehicle experienced failure of the recall component (99v-094) prior to recall notice resulting in damage to other components due to vibration, after recall repair completed vehicle continued to experience continued vibration which damaged additional components. Mjs

Vehicle out of scope of recall campaign. Transfer case seal failure.

Seatbelt dont work.

Windshield had a chip and a crack inside .also,passenger's seatbelt inrear will not hold whenclicking them together. Belt will retract. Dealership is aware of problem.

Seat belt will not engage.

The second row , behind the driver side seat belt is broken. And the part is on national back order.tt

Seat belt twisted when retracted. *sd

Lap/shoulder on driver will not retract. Tt

Seat belt does not retract properly.

Frontal collision impact 12:00 position 25 mph, brake failure abs lockup on wet surface airbag on drivers side partically deployed, also lap/shoulder belt fail.

During a crashbumper/hood/fender/switch/grill/core support/air conditioner condensor/fan belt/transmission and driver's door were damanged from impact to the driver's side. Also seat came off track and mechanic repaired it, as well as the air bag did not deploy.

Seat back bolts sheared for unknown reasons. Bought used. But, no reported of previous accidents.we had noticed some 'looseness' in the seat back. But, attributed it to wear in the latch positioning device. When the last bolt sheared the seat back gave way dropping the driver to a reclining position.

The recliner mechanism broke causing the seat to stay in the recline position, almost causing an accident.tt

When applying the brakes during a normal stopping condition, the rear abs locked up, and the truck did a 180 degree turn, causing a crash.this happened on dry/ normal road condtions. The vehicle was totalled.

Abs, brake failure, continue wear of disc rotors and pads, in front and rear, replace 7 times.tt

When brakes get wet or cold, abs malfunction, resulting in lockup and an accident.tt

Brakes smell like smoke, and they chatter and lose power.

Abs system brakes lock up in wet weather.please describe.

Driver's power window malfunctioned. In addition, transmission failed/abs light intermittently comes on/master cylinder failed, causing an accident/air conditioning compressor failed/tie rods replaced/tail lights repeated ly replaced/ignition switch failed, causing a fire/repeated engine oil leaks and catalytic converter replaced.

Frontal collision impact 12:00 position 25 mph, brake failure abs lockup on wet surface airbag on drivers side partically deployed, also lap/shoulder belt fail.

During a cold night with a temperature of below 32 degrees, rear anti-lock brakes freeze up and stay locked up through next morning hours. Have to wait to thaw.

Owner was driving and applied the brakes van didn't stop. She then applied them again and the van then came to a stop.consumer looked under vehicle and noticed hydraulic brake hose hanging from tire, it came off at metal connection to brake line, hose is intact, there are no rips, holes or tears, consumer replaced brake hose, however the front left hose came off in the exact same point.

Applied brakes(abs) at 30 -35 mph vehicle started to slow down but, didn't stop due to this failure the vehicle rear ended another vehicle.please describe details.

Abs, while driving the left brake pads fell out while driving.tt

Abs system grabs on damp/wet days causing wheels to slide at low/med speeds resulting in vehicle sliding into ditch on a snowy day.nlm

On friday, january 5, 2001, i was coming home on the 101 freeway when suddenly a truck cut in front of me.all i could do was slam on my brakes and i could feel something was pulling the car back, when i pushed the gas pedal the car had a hard time accelerating. This really scared me because i was on the 101 and 23 intersection.i had no way of pulling to the side of the road. I could smell something was burning really bad because i had to roll down my windows. I looked at the dash board and everything was normal.when i got off the freeway i called my husband and he smelled the brakes right away. When he touched the back tires it was really hot. He drove it home about one miles from our house and he only used the emergency brakes. Because he thought there was something wrong with the rear brakes.at home all the brake fluid drained out from the rear cylinders.the next day we took it to the mechanic who replaced the cylinders and the brake shoes. But he thought since i used the emergency brake and forgot to release it that caused the damage to the rear brake.on the same day my husband was driving the van and he had to slam on the brakes and it stayed locked, he touched the brake pedal again and the brake was fine again. We went back to the garage and check everything out but they found nothing wrong because all the lights were functioning properly. So my husband decided to take the fuse out from the abs brake.the problem disappeard.we came to the conclusionthat when the abs do the self-diagnostics, it doesn't detect a fault in the system and could not turn off the system so the regular brake should function properly. I took it to ford on monday, january 15, 2001 and they found the problem in the abs system.they replaced the rabs valve. The brake is good again. When i asked why rabs lights don't give me any warning and shut the system down, he said sometimes the light goes on sometimes it doesn't.

Equipped w/tow package & abs brakes; upon steady application or down hill, brake pedal goes to floor. Please describe details.tt

Air conditioning compressor malfunctioned.in addition, noisy abs brakes/defective front/rear cv joints/premature wear of front brake pads and rotors/electric door locks malfunctioned/lower ball joint noise/radiator hose failure and premature distributor/cap/rotor wear.

When driving and trying to use the turning signal itdoesn't work and the back up lamp isn't working either.also,heatermalfunctioned, and the red brake light and the yellow anti- brake light stays on.consumer had just brought the vehicleback fromrepair shop for a recall service, and the consumer is having all of types of problems with vehicle.

When driving at 40 mph and coming to a stop sign, consumer applied the brakes, and the brake's were hard.abs system kicked in and locked up causing vehicle to go straight through a stop sign which could have resulted in a collision.

When applying the abs brakes the front wheels grab and vibrate, cause unknown.please give any further details.

Whiledriving on the highwayall of sudden the rear abs warning light intermittently came on.didn't contact the dealer or manufacturer.

Brakes failed.*et

Abs:all brake parts have been replaced 2 times within 2 years, including master cylinder; pedal goes to floor; extended stopping; caused accident.tt

There is apopping noise coming from the brakes, causing fluid to flow outfrom the brakes. Also,consumer lost control of the steering due to the steering wheel locking up. Consumer left vehicle at the dealer.

While driving at 50 mph the transmision started to go out, causing the consumer to lose power. Also, when applying the brakes the brakes went straight to the floorboard. Vehicle has been into the shop five times for the brakes,and they can't determine the problem.

Owner was driving and applied the brakes van didn't stop. She then applied them again and the van then came to a stop.consumer looked under vehicle and noticed hydraulic brake hose hanging from tire, it came off at metal connection to brake line, hose is intact, there are no rips, holes or tears, consumer replaced brake hose, however the front left hose came off in the exact same point.

Driving about 3 to 5 mph in the parking lot and uponapplying brake's, they fell off and the fluid bled out on one pump. The brake pedal went straight to the floor. Consumerhad to use the emergency brakes, and put the vehicle into park to stop the vehicle. Contacted dealer.

When driving at any speed the brakes are working intermittently whichcause a problem. Vehicle has been in repair shop for different reasons, as well as for the brakes. Dealer can't determine the problem.

Braking system failure, wet conditions will make brake extremely sensative.tt

Flexible brake hose split causing brake failure.design of the brakes system does not contain a dual brake system which would be a back up when failure occurs.

The consumer has been experiencing problems withairbags and brakes.the consumer was involved in afront collision in whichbrakes failed to operate. When applied brakes,pedal went to the floorboard.in addition, the airbags failed to deploy.the manufacturer has been contacted.

Vehicle traps dirt between the dust plates behind the disc brakes causing the brakes to fade and make noise.

Vehicle developed chattering noise and the brakes disintegrated.

Air conditioning compressor malfunctioned.in addition, noisy abs brakes/defective front/rear cv joints/premature wear of front brake pads and rotors/electric door locks malfunctioned/lower ball joint noise/radiator hose failure and premature distributor/cap/rotor wear.

The 3rd time in 20,000 miles and they had to replace rotors, calipers, and shoes. Please describe.

Replaced front calipers.

Abs, brake failure, continue wear of disc rotors and pads, in front and rear, replace 7 times.tt

Failure of the front brake shoes and padd, the pads are wearing to often, the front brakes also locks up when driving.

Abs, while driving the left brake pads fell out while driving.tt

The 3rd time in 20,000 miles and they had to replace rotors, calipers, and shoes. Please describe.

Brake pads on vehicle wear out excessively, need replacement every 4k to 5k miles.ttrotors are continually warping, brakes pads crystalizing, causing vibration and noises.

Whenconsumer appliesfoot to the gas pedal, brakes move the vechicle slowly.consumer took the vehicle to the dearlership, andmechanic told him that he had glaze onbrakerotors.

Abs, brake failure, continue wear of disc rotors and pads, in front and rear, replace 7 times.tt

Engine light keeps coming on took to dealer couldn't find problem replaced the rotor and pads on two occasion .tt

Brake pads on vehicle wear out excessively, need replacement every 4k to 5k miles.ttrotors are continually warping, brakes pads crystalizing, causing vibration and noises.

The 3rd time in 20,000 miles and they had to replace rotors, calipers, and shoes. Please describe.

When driving and trying to use the turning signal itdoesn't work and the back up lamp isn't working either.also,heatermalfunctioned, and the red brake light and the yellow anti- brake light stays on.consumer had just brought the vehicleback fromrepair shop for a recall service, and the consumer is having all of types of problems with vehicle.

Front brake rotors warped.

Abs, front brakes make vibration, turn rotorsin for repair 6 times.tt

Wiring harness ignited by spontaneous combustion, resulting in a fire/brake rotors continuously warp, and air conditioner failed twice.

In the last year both of the front brake lines have ruptured, leaving us with no brakes. The ruptures occurred at low speeds ar when putting the van into drive. Only this prevented us from the potential of serious injury. Ford tells me that there has been on recall on this and i am left wondering if this will continue to occur. Mechanics that fixd the car both said this was a ford defect because they have never seen this type of failure before and this was abnormal. My wife will no longer drive the car.....what recourse do we have and is this a problem with these vehicles?

Consumer would like to report brakeline hoses cracking and leaking. Believed this is aresult of a manufacturer's design flaw.nhtsa should look into this matter. *ml

Rubber portion of the brake hose separated from metal fitting that connects to the brake line, causing a loss of braking power, resulting in a collision.

While backing out of a parking spaceand depressingbrake pedal, pedal traveled tofloorboard. Consumer noticed loss of brakingpower . Vehicle was towed home when consumer noticed thatbrake hose was broken.consumer states the front flexible brake hose has a heavy rubber boot covering the upper swagged fitting, this boot entraps salt and water causing the fitting to corrode severely and is hidden under the boot, consumer replaced the opposite line because it was rusted on the same fitting.

Flexible brake line coupling separated from rotor causing loss of fluid and brakes.

While driving the van about 35 mph driver applied the brakes and there was 90% brake loss. Driver was able to avoid a crash. This was due to corrosion of the brake line. The brake line has been replaced by the ford dealership. Please describe any further details.

As driver was applyingbrakes, to shift from park to drive or reverse,brake pedal went to the floorboard.also,brake hose line separated frommetal that was connected to the brake line due to rust. Brake hose has been replaced. Please provide any further information.

Separation of the flexible portion of the brake hose from the metal attaching caused by corrosion which has built up as a result of the design of this brake hose resulting in brake failure and a collision.

Abs, front brake line rotted/corroded/ rusted; brakes collapsed, disintegrated.brake lines replaced.

Right side front connector to brake flexible line broke off. Dealer said left side was ready to go and both were replaced. The major problem i see was that i had no braking save for the emergency brake. The rear brakes failed also and independent mechanics have told me that i should have only lost the front brakes due to the redundant brake cylinder system. However, the ford service manager said this was normal if you lost one line. If that's the case, this is a severe safety hazard that should be addressed. I contacted ford motor co. For technical advice and to report a possible flaw. The service manager had even said that the protection for the brake fittings had been improperly installed upon the vehicle at the factory.

Flexible brake hose to the right from wheel split, causing brakes to fail, preventing vehicle from stopping.

Owner was going at approximately 45 mph. Owner applied the brakes and the brakes went to the floor. Owner says that the front right brake hose line popped right off. Causing the vehicle to lose all brake pressure preventing the vehicle from stopping. Provide further details.

While driving the vehicle and applying the brakes the pedal went down to floor. Upon checking the vehicle,discovered the brake fluid leaked because the hose came apart from the fitting. Owner will repair the vehicle.

Driver's power window malfunctioned. In addition, transmission failed/abs light intermittently comes on/master cylinder failed, causing an accident/air conditioning compressor failed/tie rods replaced/tail lights repeated ly replaced/ignition switch failed, causing a fire/repeated engine oil leaks and catalytic converter replaced.

Right side front connector to brake flexible line broke off. Dealer said left side was ready to go and both were replaced. The major problem i see was that i had no braking save for the emergency brake. The rear brakes failed also and independent mechanics have told me that i should have only lost the front brakes due to the redundant brake cylinder system. However, the ford service manager said this was normal if you lost one line. If that's the case, this is a severe safety hazard that should be addressed. I contacted ford motor co. For technical advice and to report a possible flaw. The service manager had even said that the protection for the brake fittings had been improperly installed upon the vehicle at the factory.

Consumerheard a crackling noisethen smoke started to come from the steering column.no injuries.

Steering wheel is loose. Also,airbag/cruise control and horn stopped working. Vehicle is in repair shop.

Owner said that he finds it very hard to get the car into park,and also itis very hard to get the key to release from the steering column.

It is very hard to start vehicle due todefectiveignition switch.when vehicle starts, there is some popping noise coming from the vehicle, and consumer can smell smoke. Also,consumer is having problems withsteering column, and dealer can't determine theproblem.

An electrical short caused the steering column to catch on fire.please describe.

An electrical short caused the steering column to catch on fire.please describe.

There is apopping noise coming from the brakes, causing fluid to flow outfrom the brakes. Also,consumer lost control of the steering due to the steering wheel locking up. Consumer left vehicle at the dealer.

While traveling hit horn nothing happened, cruise control did not operate, and the airbag light illuminated. Dealer contacted, and could not remedy problems. Also, steering column gearshaft broke and replaced it with used parts/ clock spring was defective. Problems still exist.

The arm from power steering lay across the hose may rough a hole please describe .

The arm from power steering lay across the hose may rough a hole please describe .

Power steering failed.

The water pump was replace twice the air condition has not in three year the rack pinion ,transmission and the power steering pump .tt

Power steering pump fails repeatedly. Pumps replaced three times due to leaks.tt

Driver's power window malfunctioned. In addition, transmission failed/abs light intermittently comes on/master cylinder failed, causing an accident/air conditioning compressor failed/tie rods replaced/tail lights repeated ly replaced/ignition switch failed, causing a fire/repeated engine oil leaks and catalytic converter replaced.

While driving right tie rod came apart.tt

Replaced front spindles.

The water pump was replace twice the air condition has not in three year the rack pinion ,transmission and the power steering pump .tt

The contact owns a 1992 ford aerostar.upon purchasing the vehicle, the contact stated that the muffler was rusted and cracked.the dealer stated that the vehicle was fine and the fumes would exit out of the rear of the vehicle.the fire department stated that the fumes were entering the vehicle due to the holes.the dealer stated that they sealed the holes and the vehicle was fine.the midas mechanic stated that the dealer never sealed the holes on the muffler and it needed to be replaced completely.he also stated that the fumes could in fact get inside the passenger compartment.also, the horn has never worked on the vehicle since it was purchased; therefore, the dealer constructed their own horn to correct the failure.the sliding door on the vehicle would not open and the vehicle would not unlock from the passenger compartment.in addition, the rear liftgate fell on the contact's head several times.the failure mileage was unknown.

Vehicle experiencing the same failures as service bulletin 96-10-13 regarding the left rear tire rubbing on the wheelhouse inner panel causing failure.

Air conditioning compressor malfunctioned.in addition, noisy abs brakes/defective front/rear cv joints/premature wear of front brake pads and rotors/electric door locks malfunctioned/lower ball joint noise/radiator hose failure and premature distributor/cap/rotor wear.

Side panel sliding door is stuck shut. Consumer says that the children shut the door, and it won't open no more. Dealer has been contacted.

Door assembly failure, sliding door will not open from inside or outside, in for repair, will provide repair receipt.

Right side slight door failed.nlm

The sliding door on the passenger's side will not open and the hatchback will not open also.

Sliding door tracking mechanism replaced twice. Mjs

While opening the sliding door of the van the door came off track and fell apart.mechanic put door back on track.

Sliding door moulding is too sharp, causing cuts to driver when accidentlyhitting against door.(attorney for client)*skd

Consumer was removing items from the rear cargo areaandliftgate came slamming down on consumer's head. Took to dealer, and they said shocks need to be replaced.due to incident, cervical discs in consumer's neck were herniated, both discs had to be replaced, consumer has permanent and limited capacity.

While driving there is a vibrationand the vehicle leaks. The dealer has been notified.

When changing gearsvehicle will shake. When traveling at 55 mph there is a bad jerk invehicle.please provide any further information.

When driving at any speed and making any type of turn their is a loud noise within the steering column.

Bushing failure.

There is noise coming from the front of the vehicle, and they can't determine where the noise is coming from.

Vehicle rolled during accident, resulting in death, attorney for client. *aw

Air conditioning compressor malfunctioned.in addition, noisy abs brakes/defective front/rear cv joints/premature wear of front brake pads and rotors/electric door locks malfunctioned/lower ball joint noise/radiator hose failure and premature distributor/cap/rotor wear.

While driving 45-50 mph rear suspension air springs broke, vehicle droppedinrear.

After market nitto road touring tire, p215/70r14 size, dot#: cxnx3df195.right rear tire wore out on one side and cracked, causing it to burst frominside.manufacturer has been notified.consumer states during purchase of vehicle, all tires except one appeared to have considerable miles remaining, 2-3 thousand miles later, one tire began cracking on the sidewall near the face, it was replaced, a little while later two more tires experienced the same, the fourth tire failed in the driveway, it burst from cracking, after consumer had gone on trip, consumer feels it is foolish to put 14 inch tires on a vehicle as large as the aerostar.

Left rear tire cupping on the entire inner side.

Transmission malfunctioned while starting to move and putting vehicle into gear, vehicle would not move anywhere. Contacted dealer, and dealer was not willing to check problem. Consumer stated that prior to the recall the ignition had been loose for 2 years, air condition has failed and still not working and also the rear wheels and the tire were worn unevenly.*yd

Consumercomplained about tires.

Spare tire fell off onto the highway at high speed.this presented a hazardous situation, but i saw no accident.

Consumer states that while driving on the highway his spare tire fell out of under the vehicle. *mrspare tire mounting fell while driving at 20 mph.the mounting bolt was rusted.*la

Was pulling into a parking lot andfelt something inrear of vehicle. Stopped vehicle and checkedrear tires. Theywent flat. Took tires to retailer for repairs. Informed that both tires had separated in betweentread area. Had tires replaced with different mileage. General american tour, 215/70r14 with 27,000 milesnot original equipment on vehicle.

The vehicle experienced right rear tire tread separation and blowout of the cooper tire causing the vehicle to rollover several times, ejecting some of the passengers, 3 deaths and 6 injuries resulted from this incident (florida traffic crash report) crash report number 56056858 (attorney for consumer) .*mjs

Engine check light is blinking on and off.grey and blue smoke comes out oftail pipe.consumer took vehicleto the dealer, and they stated that transmission oilwas leaking ontoexhaust, and could cause a fire.please provide any further information.

Nhtsa recall 97v20400 (ford recall 97s83); ford claims my vehicle not covered but won't say why.the information in recall seems to fit my situation.i am suspicious but can't get anything but the run around.

Learned of nhtsa campaign 98e010000 via web site, not ford.does it apply to my car?

Sudden unexpected acceleration while waiting for the stop light to turn green.tt

At 55 to 65 mph rpm acceleration.tt

Speed control would not disengage when depressingbrake pedal. Please provide further information.

Cruise control remained active despite attempts to disable it with control switch, vehicle was stopped by turning vehicle off.

Steering wheel is loose. Also,airbag/cruise control and horn stopped working. Vehicle is in repair shop.

When coming to a stop and applying the brakes, vehicle will lunge foward without any warning, resulting in accidents. *ml

While driivng the vehicle the air bag warning light came on, cruise control went out and the clock went crazy, vehicle at dealership at this time.

While traveling hit horn nothing happened, cruise control did not operate, and the airbag light illuminated. Dealer contacted, and could not remedy problems. Also, steering column gearshaft broke and replaced it with used parts/ clock spring was defective. Problems still exist.

When weather is below freezing and the owner starts the car up without letting it warm up, the vehicle takes off when gas is applied and the pedal sticks.brakes cannot be applied to slow down or stopvehicle. Dealer has seen vehicle.

While driving engine suddenly picked up speed from 35 to50 mph as if pedal was forced down. Shifted to neutral to avoid picking up speed, shifted to park, engine still racing. Turned switch off/on to stop surging, vehicle with dealer for inspection.

The contact owns a 1992 ford aerostar.the contact stated that the cruise controls shuts on and off without warning.several years ago, he witnessed billows of smoke coming from the vehicle.the vehicle has not been inspected or repaired.the speed and powertrain were unknown.the current and failure mileages were 145,681.

While drivingvehicle started to idle, causing the vehicle to move forward. Dealer has yet to be contacted.

Heater/defroster inoperative, causing poor visibility.

Ventilation system inadequate.

Heater does not generate enough heat inside the vehicle due to heater core failure. Yh

Heater does not generate enough heat inside the vehicle due to heater core failure. Yh

When driving and trying to use the turning signal itdoesn't work and the back up lamp isn't working either.also,heatermalfunctioned, and the red brake light and the yellow anti- brake light stays on.consumer had just brought the vehicleback fromrepair shop for a recall service, and the consumer is having all of types of problems with vehicle.

Heater does not generate enough heat inside the vehicle due to heater core failure. Yh

Heater does not generate enough heat inside the vehicle due to heater core failure. Yh

Heater does not generate enough heat inside the vehicle due to heater core failure. Yh

Metal fatigue on driver and passenger front doors is causing erractic performance of power windows. Keeps staggering when trying to roll up or down the window.*ml

Inadequate lubrication of driver's side power window.

Driver's power window malfunctioned. In addition, transmission failed/abs light intermittently comes on/master cylinder failed, causing an accident/air conditioning compressor failed/tie rods replaced/tail lights repeated ly replaced/ignition switch failed, causing a fire/repeated engine oil leaks and catalytic converter replaced.

Failure of the sliding door, the door will not open from the inside.

Vehicle experiencing rust at windshield pinchweld,rust was caused by scratches created during a previous installation.nlm

Windshield developed circular crack. *dh

Windshield had a chip and a crack inside .also,passenger's seatbelt inrear will not hold whenclicking them together. Belt will retract. Dealership is aware of problem.

Was driving the van and front passenger side wheel came off.tt

Right front wheel failed.

No deployment of airbags during two accidents, also wheels locked up on wet road, causing accident.

Transmission malfunctioned while starting to move and putting vehicle into gear, vehicle would not move anywhere. Contacted dealer, and dealer was not willing to check problem. Consumer stated that prior to the recall the ignition had been loose for 2 years, air condition has failed and still not working and also the rear wheels and the tire were worn unevenly.*yd

While the driver was going at 65 mph, the front left tire separated from the vehicle causing damage front brake assembly. (ohio traffic crash report) yh




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